公开(公告)号：US20070284407A1

公开(公告)日：2007-12-13

申请号：US10567656

申请日：2004-07-29

申请人： Bernhard Jutz ,  Rudolf Reinhardt ,  Uwe Rohrberg ,  Patrick Schlauch ,  Hans Zechmann

发明人： Bernhard Jutz ,  Rudolf Reinhardt ,  Uwe Rohrberg ,  Patrick Schlauch ,  Hans Zechmann

IPC分类号： B23K20/12

CPC分类号： F16C3/10 ,  B23K20/129 ,  B23K33/00 ,  F16D1/068 ,  Y10T29/49286 ,  Y10T428/12375

摘要： A joint-site structure for a shaft/disk composite workpiece, in particular for joining a shaft 1 to a connection flange 2 of a hub part of the disk by means of friction welding. A respective defined gap 4, 4′ is incorporated between shaft 1 and connection flange 2 of the hub part in front of and behind a joint site 3, this gap 4, 4′ preventing the spread of the material softened during the friction welding. The joint-site structure is used, for example, during the joining of a crankshaft and a hub part of a drive wheel.

摘要翻译： 用于轴/盘复合工件的联合位置结构，特别是用于通过摩擦焊将轴1连接到盘的轮毂部分的连接凸缘2。 相应的限定的间隙4,4'被结合在轴1与连接部位3的连接凸缘2之间，并且在接合位置3的前面和后面，该间隙4,4'防止了在摩擦焊接过程中软化的材料的扩展。 联合部位结构例如在曲轴和驱动轮的轮毂部分的接合期间使用。

公开(公告)号：US4993150A

公开(公告)日：1991-02-19

申请号：US393785

申请日：1989-08-15

申请人： Rudolf Reinhardt ,  Hans Zechmann

发明人： Rudolf Reinhardt ,  Hans Zechmann

IPC分类号： B23K20/12 ,  B23P15/00 ,  C23C8/22 ,  F01L1/14 ,  F01L1/25

CPC分类号： B23P15/00 ,  F01L1/143 ,  F01L1/25 ,  F01L2103/00 ,  F02B2275/18 ,  Y10S29/048 ,  Y10S29/049 ,  Y10T29/49304

摘要： A process for the production of cup tappets for reciprocating-piston machines having a pressure plate made from wear-resistant alloyed tool steel and a cup casing, welded to the pressure plate, and made from cheap and cold-extrudable steel utilizes a friction welding process to weld the two parts to one another in a crack-free manner. The cup casing blank is produced by the cold-extrusion process and is carbonized before the welding so that good welding results can thereby be achieved despite the considerable strength differences and cross-sectional differences between the pressure plate and cup casing blanks. As a result of a preheating of the pressure plate, an impairment of the cup casing blank during the frictional heating can be compensated and cracks in the workpiece during or immediately after the welding can thereby be avoided. The pressure plate blank can be designed as a flat round which can be produced by stamping and which projects radially to a pronounced extent relative to the cup casing blank, so that it can be tensioned in an overhand region during the friction welding. The outer overhang containing possible cracks is removed in a subsequent chip-removing, preferably grinding operation.

摘要翻译： 用于生产具有由耐磨合金工具钢制成的压板和焊接到压力板上并由便宜且可冷挤出的钢制成的杯套的往复活塞机的杯形挺杆的方法使用摩擦焊接工艺 以无裂纹的方式将两个部件彼此焊接。 杯套坯是通过冷挤压工艺生产的，并且在焊接之前被碳化，从而可以实现良好的焊接结果，尽管压板和杯套坯之间存在相当大的强度差异和截面差异。 作为压板的预热的结果，可以补偿摩擦加热期间的杯套坯料的损伤，从而可以避免焊接期间或之后的工件的裂纹。 压板坯件可以设计成平圆，其可以通过冲压产生，并且相对于杯壳坯料径向伸出显着的程度，使得其可以在摩擦焊接期间在过度区域中被张紧。 在随后的切屑除去，优选研磨操作中，可以除去包含可能的裂纹的外悬垂。

公开(公告)号：US06378396B1

公开(公告)日：2002-04-30

申请号：US09516918

申请日：2000-03-01

申请人： Rudolf Reinhardt ,  Hans Zechmann

发明人： Rudolf Reinhardt ,  Hans Zechmann

IPC分类号： F16C304

CPC分类号： F16C3/14 ,  F16C3/10 ,  F16C2360/22 ,  Y10T29/49286 ,  Y10T74/2173

摘要： A welded crankshaft having a number of individual elements and cavities formed in the region of the main bearing journals and crank journals. The individual elements are configured so that oil passages in the overlap region between the main bearing journals and crank journals run substantially in the axial direction, and transition via radial orifices directly into the journal surface. The cavities of the main bearing journals and crank journals can be made very large, so that the weight of the crankshaft is kept light. In addition, because of the simple geometry of the oil passages, the crankshaft can be manufactured in modular fashion from the individual elements.

摘要翻译： 一种焊接曲轴，其具有形成在主轴承轴颈和曲柄轴颈的区域中的多个单独元件和空腔。 各个元件构造成使得主轴承轴颈和曲轴轴颈之间的重叠区域中的油通道基本上沿轴向延伸，并且经由径向孔直接进入轴颈表面。 主轴承轴颈和曲柄轴颈的空腔可以做得非常大，使得曲轴的重量保持较轻。 此外，由于油路的简单几何形状，曲轴可以以各个元件的方式制造。

公开(公告)号：US06660407B1

公开(公告)日：2003-12-09

申请号：US10031748

申请日：2002-06-11

申请人： Jens Bender ,  Cornelius Hentrich ,  Jan Köll ,  Theodor Mayer ,  Rudolf Reinhardt ,  Hans Zechmann ,  Rudolf Paasch

发明人： Jens Bender ,  Cornelius Hentrich ,  Jan Köll ,  Theodor Mayer ,  Rudolf Reinhardt ,  Hans Zechmann ,  Rudolf Paasch

IPC分类号： B32B1500

CPC分类号： F16D1/068 ,  B23K20/129 ,  B29C65/0672 ,  B29C66/342 ,  B29C66/5344 ,  Y10T428/12493 ,  B29C65/00

摘要： A composite shaft/disc workpiece which is assembled from a disc with a passage hole and from a shaft by friction welding is disclosed. The outer wall of the shaft has a plurality of steps in the connection region with the disc, the radius of the steps becoming larger in a direction of the axis. The passage hole of the disc is provided with webs, the radius of which likewise becomes larger in a direction of the axis and between which annular recesses are present. The webs and steps to be connected overlap in the radial direction, so that, during the welding of the shaft and disc, annular connecting portions are obtained in the region of the webs and steps, annular cavities being formed between the connecting portions. The cavities represent a weight saving, as compared with composite shaft/disc workpices made of solid material, and can also be used as parts of media ducts.

摘要翻译： 公开了一种由具有通孔的盘和通过摩擦焊接的轴组装的复合轴/圆盘工件。 轴的外壁在与盘的连接区域中具有多个台阶，台阶的半径在轴的方向上变大。 盘的通道孔设置有腹板，腹板的半径在轴线方向上同样变大，并且在其间存在环形凹部。 要连接的腹板和台阶在径向上重叠，使得在轴和盘的焊接期间，在腹板和台阶的区域中获得环形连接部分，在连接部分之间形成环形空腔。 与由固体材料制成的复合轴/圆盘工件相比，这些空腔代表了重量减轻，并且还可以用作介质导管的部件。