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公开(公告)号:US20230193537A1
公开(公告)日:2023-06-22
申请号:US18081993
申请日:2022-12-15
Applicant: Berry Global, Inc.
Inventor: Saravanan Andan , Mehmet Selcuk Sinangil
IPC: D04H3/153 , D04H5/06 , D04H3/018 , D04H3/011 , D04H3/03 , D04H5/08 , B01D39/16 , C11D17/04 , C11D3/00
CPC classification number: D04H3/153 , B01D39/163 , C11D3/001 , C11D17/047 , D04H3/03 , D04H3/011 , D04H3/018 , D04H5/06 , D04H5/08 , B01D2239/10 , B01D2239/0208 , B01D2239/0283 , B01D2239/0618 , B01D2239/1233 , D10B2503/00 , D10B2505/04
Abstract: Nonwoven fabrics are provided that include (i) a plurality of continuous matrix fibers comprising a first polymeric material having a first melting point and including a first polymer component, in which the first polymer component comprises a first recycled-polyester, and (ii) a plurality of binder fibers having an irregular cross-section randomly dispersed throughout the plurality of matrix fibers, in which the plurality of binder fibers comprising a second polymeric material having a second melting point including a second polymer component. The second melting point being less than the first melting point.
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公开(公告)号:US20240376650A1
公开(公告)日:2024-11-14
申请号:US18660965
申请日:2024-05-10
Applicant: Berry Global, Inc.
Inventor: Ralph A. Moody, III , Mehmet Selcuk Sinangil , Abhay Joijode , Jerry Snider , Saravanan Andan
IPC: D04H1/56 , D04H1/4382 , D04H1/541
Abstract: A process for forming a nonwoven fabric is provided. The process includes depositing at least a first nonwoven layer comprising a first plurality of interlaid individual meltspun fibers, which may comprise a plurality of monocomponent fibers having different onset of melting temperatures, bicomponent fibers having distinct fiber components having different onset of melting temperatures, and/or a plurality of different bicomponent fibers having one or more distinct components having different onset of melting temperatures, directly or indirectly onto a moving collection belt to form a precursor nonwoven. The process includes subjecting the precursor nonwoven web to a heat-setting operation (HSO) to heat-set the first plurality of interlaid individual meltspun fibers to form an intermediate nonwoven fabric, followed by consolidating the intermediate nonwoven fabric to provide that nonwoven fabric.
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