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公开(公告)号：US06662842B2
公开(公告)日：2003-12-16
申请号：US09941674
申请日：2001-08-30
申请人： Brian Mozelack , Robert J. Schmitt , Steven D. Barboza , Praveen Jana , Son Ngoc Nguyen , Ronald R. Gschwandtner , Robert D. Connor , Timothy W. Yingling
发明人： Brian Mozelack , Robert J. Schmitt , Steven D. Barboza , Praveen Jana , Son Ngoc Nguyen , Ronald R. Gschwandtner , Robert D. Connor , Timothy W. Yingling
IPC分类号： B32B3100
CPC分类号： B01D46/0001 , B01D46/2411 , Y10T156/12 , Y10T428/139
摘要： Filter cartridges may have a core element formed of a non-filtering, self-supporting non-woven mass of indefinite length continuous synthetic polymeric core fibers, and at least one annular filtration zone layer formed of a mass of non-woven indefinite length continuous synthetic polymeric filtration fibers. The non-woven core element is most preferably formed in situ during filter cartridge manufacturing by melt-blowing synthetic polymeric core fiber streams toward a forming mandrel. The non-woven core element is completely solidified prior to the filtration zone fibers being melt-blown thereon so that the core and filtration fibers are predominantly mechanically interlocked with one another, instead of being melt-bonded thereto. Filter cartridges of predetermined length may be cut from an upstream filter cartridge preform of indefinite length by subjecting the preform to forced cooling air to thereby minimize (if not eliminate entirely) significant filter cartridge shrinkage over time. In addition, a cutter assembly may be mounted laterally of the preform, but is capable of rate-synchronized longitudinal movement with the preform during its cutting operation.
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公开(公告)号：US06342283B1
公开(公告)日：2002-01-29
申请号：US09358886
申请日：1999-07-22
申请人： Brian Mozelack , Robert J. Schmitt , Steven D. Barboza , Praveen Jana , Son Ngoc Nguyen , Ronald R. Gschwandtner , Robert D. Connor , Timothy W. Yingling
发明人： Brian Mozelack , Robert J. Schmitt , Steven D. Barboza , Praveen Jana , Son Ngoc Nguyen , Ronald R. Gschwandtner , Robert D. Connor , Timothy W. Yingling
IPC分类号： B01D2913
CPC分类号： B01D46/0001 , B01D46/2411 , Y10T156/12 , Y10T428/139
摘要： Filter cartridges may have a core element formed of a non-filtering, self-supporting non-woven mass of indefinite length continuous synthetic polymeric core fibers, and at least one annular filtration zone layer formed of a mass of non-woven indefinite length continuous synthetic polymeric filtration fibers. The non-woven core element is most preferably formed in situ during filter cartridge manufacturing by melt-blowing synthetic polymeric core fiber streams toward a forming mandrel. The non-woven core element is completely solidified prior to the filtration zone fibers being melt-blown thereon so that the core and filtration fibers are predominantly mechanically interlocked with one another, instead of being melt-bonded thereto. Filter cartridges of predetermined length may be cut from an upstream filter cartridge preform of indefinite length by subjecting the preform to forced cooling air to thereby minimize (if not eliminate entirely) significant filter cartridge shrinkage over time. In addition, a cutter assembly may be mounted laterally of the preform, but is capable of rate-synchronized longitudinal movement with the preform during its cutting operation.
摘要翻译： 过滤筒可以具有由非过滤自支撑的无限长度的连续合成聚合物芯纤维的非织造织物形成的芯部元件，以及至少一个环形过滤区层，其由大量无定形长度的连续合成纤维 聚合物过滤纤维。 非织造芯元件最优选在通过将合成聚合物芯纤维流熔化成成型心轴的过滤器滤芯制造期间原位形成。 在过滤区域纤维被熔融吹塑之前，无纺芯芯元件完全固化，使得芯和过滤纤维主要彼此机械地互锁，而不是与其熔融粘结。 预定长度的过滤筒可以通过使预成型坯经受强制冷却空气从而从不确定长度的上游过滤器滤芯预制件切割，从而使显着的滤筒随时间的收缩最小化（如果不是完全消除）。 此外，切割器组件可以在预成型件的侧面安装，但是在切割操作期间能够与预成型件进行速率同步的纵向移动。
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3.发明授权Apparatus and method for integrally joining preformed thermoplastic core elements especially adapted for the continuous manufacture of melt-blown filter cartridges 失效用于整体连接预成型热塑性芯元件的装置和方法，特别适于连续制造熔喷过滤器滤芯
公开(公告)号：US5910229A
公开(公告)日：1999-06-08
申请号：US951416
申请日：1997-10-16
CPC分类号： B29C65/0672 , B01D29/111 , B29C31/002 , B29C65/749 , B29C65/78 , B29C66/1142 , B29C66/5221 , B29C66/8322 , D01D5/0985 , D04H1/56 , B01D2201/0415 , B29L2031/14 , Y10T156/1744 , Y10T156/1749 , Y10T156/1751
摘要： Apparatus and methods are disclosed whereby elongate preformed thermoplastic elements are friction-welded coaxially in an end-to-end manner so that the core elements are joined integrally to one another. Most preferably, the elongate elements are perforated tubular elements formed of a thermoplastic material which are employed as core elements in the production of cylindrical melt-blown filter cartridges. As such, the integrally joined core elements can be rotated and traversed as a unit relative to a melt-blowing die during the continuous production of indefinite length cylindrical melt-blown filter cartridges.
摘要翻译： 公开了一种装置和方法，其中细长的预成型热塑性元件以端对端的方式同轴摩擦焊接，使得芯元件彼此一体地连接。 最优选地，细长元件是由热塑性材料形成的多孔管状元件，其用作生产圆柱形熔喷过滤器滤芯的核心元件。 因此，在连续生产不确定长度的圆柱形熔喷过滤器滤芯期间，整体连接的芯元件可以作为单元相对于熔喷模具旋转和横移。
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4.发明授权Apparatus for integrally joining elongate preformed thermoplastic elements by friction welding 失效用于通过摩擦焊接整体连接细长预成型热塑性元件的装置
公开(公告)号：US5741395A
公开(公告)日：1998-04-21
申请号：US758813
申请日：1996-12-04
CPC分类号： B29C65/0672 , B01D29/111 , B29C31/002 , B29C65/749 , B29C65/78 , B29C66/1142 , B29C66/5221 , B29C66/8322 , D01D5/0985 , D04H1/56 , B01D2201/0415 , B29L2031/14 , Y10T156/1744 , Y10T156/1749 , Y10T156/1751
摘要： Apparatus and methods are disclosed whereby elongate preformed thermoplastic elements are friction-welded coaxially in an end-to-end manner so that the core elements are joined integrally to one another. Most preferably, the elongate elements are perforated tubular elements formed of a thermoplastic material which are employed as core elements in the production of cylindrical melt-blown filter cartridges. As such, the integrally joined core elements can be rotated and traversed as a unit relative to a melt-blowing die during the continuous production of indefinite length cylindrical melt-blown filter cartridges.
摘要翻译： 公开了一种装置和方法，其中细长的预成型热塑性元件以端对端的方式同轴摩擦焊接，使得芯元件彼此一体地连接。 最优选地，细长元件是由热塑性材料形成的多孔管状元件，其用作生产圆柱形熔喷过滤器滤芯的核心元件。 因此，在连续生产不确定长度的圆柱形熔喷过滤器滤芯期间，整体连接的芯元件可以作为单元相对于熔喷模具旋转和横移。
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5.发明授权Method for integrally joining preformed thermoplastic core elements especially adapted for the continuous manufacture of melt-blown filter cartridges 失效用于整体连接预成型热塑性核心元件的方法，特别适用于连续制造熔喷过滤器滤芯
公开(公告)号：US5653833A
公开(公告)日：1997-08-05
申请号：US686012
申请日：1996-07-25
CPC分类号： B29C65/0672 , B01D29/111 , B29C31/002 , B29C65/749 , B29C65/78 , B29C66/1142 , B29C66/5221 , B29C66/8322 , D01D5/0985 , D04H1/56 , B01D2201/0415 , B29L2031/14 , Y10T156/1744 , Y10T156/1749 , Y10T156/1751
摘要： Apparatus and methods are disclosed whereby elongate preformed thermoplastic elements are friction-welded coaxially in an end-to-end manner so that the core elements are joined integrally to one another. Most preferably, the elongate elements are perforated tubular elements formed of a thermoplastic material which are employed as core elements in the production of cylindrical melt-blown filter cartridges. As such, the integrally joined core elements can be rotated and traversed as a unit relative to a melt-blowing die during the continuous production of indefinite length cylindrical melt-blown filter cartridges.
摘要翻译： 公开了一种装置和方法，其中细长的预成型热塑性元件以端对端的方式同轴摩擦焊接，使得芯元件彼此一体地连接。 最优选地，细长元件是由热塑性材料形成的多孔管状元件，其用作生产圆柱形熔喷过滤器滤芯的核心元件。 因此，在连续生产不确定长度的圆柱形熔喷过滤器滤芯期间，整体连接的芯元件可以作为单元相对于熔喷模具旋转和横移。
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6.发明授权Method for integrally joining preformed thermoplastic elements by friction welding 失效通过摩擦焊接将预成型热塑性元件整体接合的方法
公开(公告)号：US5730820A
公开(公告)日：1998-03-24
申请号：US758815
申请日：1996-12-04
CPC分类号： B29C65/0672 , B01D29/111 , B29C31/002 , B29C65/749 , B29C65/78 , B29C66/1142 , B29C66/5221 , B29C66/8322 , D01D5/0985 , D04H1/56 , B01D2201/0415 , B29L2031/14 , Y10T156/1744 , Y10T156/1749 , Y10T156/1751
摘要： Apparatus and methods are disclosed whereby elongate preformed thermoplastic elements are friction-welded coaxially in an end-to-end manner so that the core elements are joined integrally to one another. Most preferably, the elongate elements are perforated tubular elements formed of a thermoplastic material which are employed as core elements in the production of cylindrical melt-blown filter cartridges. As such, the integrally joined core elements can be rotated and traversed as a unit relative to a melt-blowing die during the continuous production of indefinite length cylindrical melt-blown filter cartridges.
摘要翻译： 公开了一种装置和方法，其中细长的预成型热塑性元件以端对端方式同轴地摩擦焊接，使得芯元件彼此一体地连接。 最优选地，细长元件是由热塑性材料形成的多孔管状元件，其用作生产圆柱形熔喷过滤器滤芯的核心元件。 因此，在连续生产不确定长度的圆柱形熔喷过滤器滤芯期间，整体连接的芯元件可以作为单元相对于熔喷模具旋转和横移。
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7.发明授权Apparatus for integrally joining preformed thermoplastic core elements especially adapted for the continuous manufacture of melt-blown filter cartridges 失效用于整体连接预成型热塑性芯元件的装置，特别适于连续制造熔喷过滤器滤芯
公开(公告)号：US5690782A
公开(公告)日：1997-11-25
申请号：US758812
申请日：1996-12-04
CPC分类号： B29C65/0672 , B01D29/111 , B29C31/002 , B29C65/749 , B29C65/78 , B29C66/1142 , B29C66/5221 , B29C66/8322 , D01D5/0985 , D04H1/56 , B01D2201/0415 , B29L2031/14 , Y10T156/1744 , Y10T156/1749 , Y10T156/1751
摘要： Apparatus and methods are disclosed whereby elongate preformed thermoplastic elements are friction-welded coaxially in an end-to-end manner so that the core elements are joined integrally to one another. Most preferably, the elongate elements are perforated tubular elements formed of a thermoplastic material which are employed as core elements in the production of cylindrical melt-blown filter cartridges. As such, the integrally joined core elements can be rotated and traversed as a unit relative to a melt-blowing die during the continuous production of indefinite length cylindrical melt-blown filter cartridges.
摘要翻译： 公开了一种装置和方法，其中细长的预成型热塑性元件以端对端的方式同轴摩擦焊接，使得芯元件彼此一体地连接。 最优选地，细长元件是由热塑性材料形成的多孔管状元件，其用作生产圆柱形熔喷过滤器滤芯的核心元件。 因此，在连续生产不确定长度的圆柱形熔喷过滤器滤芯期间，整体连接的芯元件可以作为单元相对于熔喷模具旋转和横移。
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8.发明授权Method of making filtration media having integrally co-located support and filtration fibers 失效制备具有整体上共位的载体和过滤纤维的过滤介质的方法
公开(公告)号：US5783011A
公开(公告)日：1998-07-21
申请号：US646151
申请日：1996-05-07
申请人： Steven D. Barboza , Charles S. Hoffman, Jr. , Clinton V. Kopp , Robert J. Schmitt , Anthony C. Shucosky
发明人： Steven D. Barboza , Charles S. Hoffman, Jr. , Clinton V. Kopp , Robert J. Schmitt , Anthony C. Shucosky
CPC分类号： D04H3/03 , B01D29/111 , D04H3/016 , D04H3/16 , B01D2101/005 , B01D2201/52 , Y10S264/75
摘要： Filtration medium is formed of a mass of nonwoven melt blown support and filtration fibers which are integrally co-located with one another. The support fibers have, on average, relatively larger diameters as compared to the filtration fibers which are integrally co-located therewith. Preferably, the filtration medium is disposed within at least one annular zone of a filtration element, for example, a disposable cylindrical filter cartridge having an axially elongate central hollow passageway which is surrounded by the filtration media. A depth filter cartridge in accordance with the present invention may thus be formed having one or more additional filtration zones (which additional filtration zones may or may not respectively be provided with integrally co-located support fibers) in annular relationship to one another. As a result of the melt blown, nonwoven fiber structure in accordance with the present invention whereby at least one filtration zone is comprised of relatively larger diameter support fibers integrally co-located with relatively smaller diameter filtration fibers, a filter cartridge having a wide range of "engineered" physical properties (e.g., in terms of filtration, pressure drop tolerance and the like) can be provided.
摘要翻译： 过滤介质由大量非对称熔喷支撑和过滤纤维形成，它们彼此整体地位于一起。 与与其整体地定位的过滤纤维相比，支撑纤维平均具有相对较大的直径。 优选地，过滤介质设置在过滤元件的至少一个环形区域中，例如，一次性圆柱形过滤器滤芯，其具有由过滤介质包围的轴向细长的中心空心通道。 因此，根据本发明的深度过滤器滤芯可以形成为具有一个或多个另外的过滤区域（其另外的过滤区域可以分别地或可以不分别设置有一体的共同位置的支撑纤维），其彼此呈环形关系。 作为熔喷的结果，根据本发明的非织造纤维结构，由此至少一个过滤区域由相对较大直径的支撑纤维组成，其与相对较小直径的过滤纤维整体地位于一起，具有宽范围的 可以提供“工程化”的物理性质（例如，在过滤方面，耐压降等）。
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9.发明授权Apparatus for making melt-blown filtration media having integrally co-located support and filtration fibers 失效用于制造具有整体共位的支撑和过滤纤维的熔喷过滤介质的设备
公开(公告)号：US5733581A
公开(公告)日：1998-03-31
申请号：US677353
申请日：1996-07-02
申请人： Steven D. Barboza , Charles S. Hoffman, Jr. , Clinton V. Kopp , Robert J. Schmitt , Anthony C. Shucosky
发明人： Steven D. Barboza , Charles S. Hoffman, Jr. , Clinton V. Kopp , Robert J. Schmitt , Anthony C. Shucosky
CPC分类号： D04H3/03 , B01D29/111 , D04H3/016 , D04H3/16 , B01D2101/005 , B01D2201/52 , Y10S264/75
摘要： The apparatus is provided to make a melt blown fibrous medium and includes first and second melt blowing dies for respectively issuing first and second streams of melt blown fibers along first and second melt blown paths. The first and second streams are issued on a forming surface where the streams are collected to form a melt blown fibrous medium. A movable transfer surface is interposed between the first die and the forming surface in the first path so that the first stream of melt blown fibers impinges on the transfer surface in advance of the forming surface such that the first stream is transferred to and brought into contact with the second stream of melt blown fibers on the forming surface.
摘要翻译： 提供该设备以制造熔喷纤维介质，并且包括第一和第二熔喷模具，用于分别沿着第一和第二熔喷路径发出第一和第二熔喷纤维流。 第一和第二料流被发布在成形表面上，其中流被收集以形成熔喷纤维介质。 在第一路径中的可移动转移表面介于第一模具和成形表面之间，使得熔喷纤维的第一流在成形表面之前撞击在转印表面上，使得第一流转移并接触 第二股熔喷纤维流在成形表面上。
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10.发明授权Filter cartridges having nonwoven melt blown filtration media with integral co-located support and filtration 失效具有无纺布熔喷过滤介质的过滤筒具有整体的同位置支撑和过滤
公开(公告)号：US5591335A
公开(公告)日：1997-01-07
申请号：US433006
申请日：1995-05-02
申请人： Steven D. Barboza , Charles Hoffman, Jr. , Clinton V. Kopp , Robert J. Schmitt , Anthony C. Shucosky
发明人： Steven D. Barboza , Charles Hoffman, Jr. , Clinton V. Kopp , Robert J. Schmitt , Anthony C. Shucosky
CPC分类号： D04H3/03 , B01D29/111 , D04H3/016 , D04H3/16 , B01D2101/005 , B01D2201/52 , Y10S264/75
摘要： Filtration medium is formed of a mass of nonwoven melt blown support and filtration fibers which are integrally co-located with one another. The support fibers have, on average, relatively larger diameters as compared to the filtration fibers which are integrally co-located therewith. Preferably, the filtration medium is disposed within at least one annular zone of a filtration element, for example, a disposable cylindrical filter cartridge having an axially elongate central hollow passageway which is surrounded by the filtration media. A depth filter cartridge in accordance with the present invention may thus be formed having one or more additional filtration zones (which additional filtration zones may or may not respectively be provided with integrally co-located support fibers) in annular relationship to one another. As a result of the melt blown, nonwoven fiber structure in accordance with the present invention whereby at least one filtration zone is comprised of relatively larger diameter support fibers integrally co-located with relatively smaller diameter filtration fibers, a filter cartridge having a wide range of "engineered" physical properties (e.g., in terms of filtration, pressure drop tolerance and the like) can be provided.
摘要翻译： 过滤介质由大量非对称熔喷支撑和过滤纤维形成，它们彼此整体地位于一起。 与与其整体地定位的过滤纤维相比，支撑纤维平均具有相对较大的直径。 优选地，过滤介质设置在过滤元件的至少一个环形区域中，例如，一次性圆柱形过滤器滤芯，其具有由过滤介质包围的轴向细长的中心空心通道。 因此，根据本发明的深度过滤器滤芯可以形成为具有一个或多个另外的过滤区域（其另外的过滤区域可以分别地或可以不分别设置有一体的共同位置的支撑纤维），其彼此呈环形关系。 作为熔喷的结果，根据本发明的非织造纤维结构，由此至少一个过滤区域由相对较大直径的支撑纤维组成，其与相对较小直径的过滤纤维整体地位于一起，具有宽范围的 可以提供“工程化”的物理性质（例如，在过滤方面，耐压降等）。
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