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公开(公告)号：US07311159B2
公开(公告)日：2007-12-25
申请号：US11451885
申请日：2006-06-13
申请人： Chih C. Lin , Terry Koltermann , Danny E. Scott
发明人： Chih C. Lin , Terry Koltermann , Danny E. Scott
IPC分类号： E21B10/25
CPC分类号： E21B10/25 , F16C33/72 , F16C2352/00 , F16J15/3496
摘要： An earth-boring bit has a mechanical face seal assembly with PCD faces. The bit has a bearing shaft with a cone rotatably mounted on the bearing shaft. The seal locates between the bearing shaft and the cone for sealing lubricant therein. The seal includes at least one rigid seal ring having a cemented carbide body and an annular PCD face located on it. The mating face may also be of a PCD material. The cemented carbide body contains a binder that migrates into the PCD face while the PCD face is being formed. A binder-free region is leached on the surface of the PCD face.
摘要翻译： 钻头具有带PCD面的机械表面密封组件。 该钻头具有轴承轴，其中锥体可旋转地安装在轴承轴上。 密封件位于轴承轴和锥体之间，用于密封润滑剂。 密封件包括至少一个硬质密封环，其具有硬质合金体和位于其上的环形PCD面。 配合面也可以是PCD材料。 硬质合金体包含在形成PCD面时迁移到PCD面的粘合剂。 在PCD面的表面上浸出不含粘合剂的区域。
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公开(公告)号：US06684966B2
公开(公告)日：2004-02-03
申请号：US09982899
申请日：2001-10-18
申请人： Chih Lin , Terry Koltermann , Danny E. Scott
发明人： Chih Lin , Terry Koltermann , Danny E. Scott
IPC分类号： E21B1022
CPC分类号： E21B10/25 , F16C33/72 , F16C2352/00 , F16J15/3496
摘要： An earth-boring bit has a mechanical face seal assembly with PCD faces. The bit has a bearing shaft with a cone rotatably mounted on the bearing shaft. The seal locates between the bearing shaft and the cone for sealing lubricant therein. The seal includes at least one rigid seal ring having a carbide body and an annular PCD face located on it. The mating face may also be of a PCD material.
摘要翻译： 钻头具有带PCD面的机械表面密封组件。 该钻头具有轴承轴，其中锥体可旋转地安装在轴承轴上。 密封件位于轴承轴和锥体之间，用于密封润滑剂。 密封件包括至少一个硬质密封环，其具有碳化物本体和位于其上的环形PCD面。 配合面也可以是PCD材料。
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3.发明授权Earth-boring tools having cutting elements with cutting faces exhibiting multiple coefficients of friction, and related methods 有权具有切割元件的钻孔工具具有显示多重摩擦系数的切割面和相关方法公开(公告)号：US08991525B2
公开(公告)日：2015-03-31
申请号：US13461388
申请日：2012-05-01
申请人： Juan Miguel Bilen , Anthony A. DiGiovanni , Chih C. Lin , Suresh G. Patel , Rudolf Carl Pessier , Danny E. Scott , Michael L. Doster
发明人： Juan Miguel Bilen , Anthony A. DiGiovanni , Chih C. Lin , Suresh G. Patel , Rudolf Carl Pessier , Danny E. Scott , Michael L. Doster
IPC分类号： E21B10/567 , B23P15/28
CPC分类号： B24D18/009 , B23K26/3584 , B23P15/28 , E21B10/567 , E21B10/5676 , E21B2010/566
摘要： An earth-boring tool having at least one cutting element with a multi-friction cutting face provides for the steering of formation cuttings as the cuttings slide across the cutting face. The multi-friction cutting element includes a diamond table bonded to a substrate of superabrasive material. The diamond table has a cutting face formed thereon with a cutting edge extending along a periphery of the cutting face. The cutting face has a first area having an average surface finish roughness less than an average surface finish roughness of a second area of the cutting face, the two areas separated by a boundary having a proximal end proximate a tool crown and a distal end remote from the tool crown.
摘要翻译： 具有至少一个具有多摩擦切割面的切割元件的钻孔工具提供了当切割物穿过切割面滑动时的成形切屑的转向。 多摩擦切割元件包括结合到超级磨料材料的基底的金刚石台。 钻石台具有形成在其上的切割面，切割刃沿着切割面的周边延伸。 切割面具有第一区域，其平均表面光洁度粗糙度小于切割面的第二区域的平均表面光洁度粗糙度，两个区域被边界分开，该边界具有靠近工具顶部的近端和远离切割面的远端 工具表冠。
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公开(公告)号：US07234541B2
公开(公告)日：2007-06-26
申请号：US10223533
申请日：2002-08-19
申请人： Danny E. Scott , Chih C. Lin , Aaron J. Dick
发明人： Danny E. Scott , Chih C. Lin , Aaron J. Dick
CPC分类号： E21B10/25 , F16C33/043 , F16J15/3496 , Y10T29/49885
摘要： An earth-boring bit has a seal assembly with a seal face having a DLC coating. The seal assembly locates between a bearing pin and a cone of the bit. The seal assembly has at least one rigid ring that rotates against a mating surface. The DLC coating is diamond-like carbon that may be coated by different processes onto either the ring, the mating surface, or both.
摘要翻译： 钻头具有密封组件，其密封面具有DLC涂层。 密封组件位于轴承销和钻头的锥体之间。 密封组件具有至少一个相对于配合表面旋转的刚性环。 DLC涂层是可以通过不同工艺涂覆到环，配合表面或两者上的类金刚石碳。
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5.发明申请EARTH-BORING TOOLS HAVING CUTTING ELEMENTS WITH CUTTING FACES EXHIBITING MULTIPLE COEFFICIENTS OF FRICTION, AND RELATED METHODS 有权具有切割元件的切割元件的地面工具展示多个摩擦系数及相关方法公开(公告)号：US20130292188A1
公开(公告)日：2013-11-07
申请号：US13461388
申请日：2012-05-01
申请人： Juan Miguel Bilen , Anthony A. DiGiovanni , Chih C. Lin , Suresh G. Patel , Rudolf Carl Pessier , Danny E. Scott , Michael L. Doster
发明人： Juan Miguel Bilen , Anthony A. DiGiovanni , Chih C. Lin , Suresh G. Patel , Rudolf Carl Pessier , Danny E. Scott , Michael L. Doster
CPC分类号： B24D18/009 , B23K26/3584 , B23P15/28 , E21B10/567 , E21B10/5676 , E21B2010/566
摘要： An earth-boring tool having at least one cutting element with a multi-friction cutting face provides for the steering of formation cuttings as the cuttings slide across the cutting face. The multi-friction cutting element includes a diamond table bonded to a substrate of superabrasive material. The diamond table has a cutting face formed thereon with a cutting edge extending along a periphery of the cutting face. The cutting face has a first area having an average surface finish roughness less than an average surface finish roughness of a second area of the cutting face, the two areas separated by a boundary having a proximal end proximate the tool crown and a distal end remote from the tool crown.
摘要翻译： 具有至少一个具有多摩擦切割面的切割元件的钻孔工具提供了当切割物滑过切割面时的成形切屑的转向。 多摩擦切割元件包括结合到超级磨料材料的基底上的金刚石台。 钻石台具有形成在其上的切割面，切割刃沿着切割面的周边延伸。 切割面具有平均表面粗糙度小于切割面的第二区域的平均表面光洁度粗糙度的第一区域，两个区域被具有靠近工具顶部的近端分隔的边界和远离工具顶端的远端 工具表冠。
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公开(公告)号：US09067304B2
公开(公告)日：2015-06-30
申请号：US13618927
申请日：2012-09-14
CPC分类号： B24D18/0009 , B01J3/06 , B01J2203/062 , B01J2203/0645 , B24D3/06 , B24D3/14 , B24D99/005 , E21B10/55
摘要： Methods for forming cutting elements, methods for forming polycrystalline compacts, and related polycrystalline compacts are disclosed. Grains of a hard material are subjected to a high-pressure, high-temperature process to form a polycrystalline compact. Inclusion of at least one relatively quick spike in system pressure or temperature during an otherwise plateaued temperature or pressure stage accommodates formation of inter-granular bonds between the grains. The brevity of the peak stage may avoid undesirable grain growth. Embodiments of the methods may also include at least one of oscillating at least one system condition (e.g., pressure, temperature) and subjecting the grains to ultrasonic or mechanical vibrations. A resulting polycrystalline compact may include a high density of inter-granularly bonded hard material with a minimized amount of catalyst material, and may provide improved thermal stability, wear resistance, toughness, and behavior during use of a cutting element incorporating the polycrystalline compact.
摘要翻译： 公开了用于形成切割元件的方法，用于形成多晶压块的方法和相关的多晶压块。 对硬质材料的颗粒进行高压高温处理以形成多晶压块。 在另外的平稳温度或压力阶段期间，将系统压力或温度中的至少一个相对较快的尖峰包含在颗粒之间形成颗粒间结合。 高峰阶段的简洁可以避免不必要的晶粒生长。 方法的实施例还可以包括振荡至少一个系统状态（例如，压力，温度）和使晶粒经受超声或机械振动中的至少一个。 所得到的多晶压块可以包括具有最小量的催化剂材料的高密度颗粒间结合的硬质材料，并且可以在使用结合多晶压块的切割元件时提供改善的热稳定性，耐磨性，韧性和性能。
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7.发明授权Methods of forming cutting elements having different interstitial materials in multi-layer diamond tables 有权在多层金刚石台中形成具有不同间隙材料的切割元件的方法公开(公告)号：US08858663B2
公开(公告)日：2014-10-14
申请号：US13430225
申请日：2012-03-26
申请人： Kurtis Schmitz , Danny E. Scott
发明人： Kurtis Schmitz , Danny E. Scott
IPC分类号： B22F3/14 , B24D99/00 , C22C26/00 , E21B10/567 , E21B10/55
CPC分类号： E21B10/567 , B22F3/14 , B24D99/005 , C22C26/00 , C22C2204/00 , E21B10/55
摘要： Methods of forming cutting elements for earth-boring tools include providing a barrier material between a first powder and a second powder each comprising diamond grains, and subjecting the powders and barrier material to high temperature and high pressure conditions to form polycrystalline diamond material. The formation of the polycrystalline diamond material is catalyzed, and catalytic material may be hindered from migrating across the layer of barrier material. Cutting elements for use in earth-boring tools include a barrier material disposed between a first layer of polycrystalline diamond material and a second layer of polycrystalline diamond material. Earth-boring tools include one or more such cutting elements for cutting an earth formation.
摘要翻译： 形成钻孔工具的切割元件的方法包括在第一粉末和包含金刚石晶粒的第二粉末之间提供阻挡材料，以及使粉末和阻挡材料经受高温和高压条件以形成多晶金刚石材料。 催化多晶金刚石材料的形成，并且阻止催化材料迁移穿过阻挡材料层。 用于钻孔工具的切割元件包括设置在第一层多晶金刚石材料和第二层多晶金刚石材料之间的阻挡材料。 钻孔工具包括用于切割地层的一个或多个这样的切割元件。
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8.发明授权Cutting elements configured to generate shear lips during use in cutting, earth-boring tools including such cutting elements, and methods of forming and using such cutting elements and earth-boring tools 有权在切割使用期间配置成产生剪切唇缘的切割元件，包括这种切割元件的钻孔工具以及形成和使用这种切割元件和钻孔工具的方法公开(公告)号：US08800692B2
公开(公告)日：2014-08-12
申请号：US12896587
申请日：2010-10-01
IPC分类号： E21B10/46
CPC分类号： E21B10/5735 , B22F2998/00 , B24D3/10 , B24D18/0009 , C23C30/005 , E21B10/43 , E21B10/567 , C22C26/00
摘要： Cutting elements for earth-boring tools may generate a shear lip at a wear scar thereon during cutting. A diamond table may exhibit a relatively high wear resistance, and an edge of the diamond table may be chamfered, the combination of which may result in the formation of a shear lip. Cutting elements may comprise multi-layer diamond tables that result in the formation of a shear lip during cutting. Earth-boring tools include such cutting elements. Methods of forming cutting elements may include selectively designing and configuring the cutting elements to form a shear lip. Methods of cutting a formation using an earth-boring tool include cutting the formation with a cutting element on the tool, and generating a shear lip at a wear scar on the cutting element. The cutting element may be configured such that the shear lip comprises diamond material of the cutting element.
摘要翻译： 用于钻孔工具的切割元件可能在切割期间在其上的磨损疤痕上产生剪切唇。 钻石台可能具有较高的耐磨性，并且金刚石台的边缘可能会倒角，其结合可能导致形成剪切唇。 切割元件可以包括导致在切割期间形成剪切唇缘的多层金刚石台。 钻孔工具包括这样的切割元件。 形成切割元件的方法可以包括选择性地设计和配置切割元件以形成剪切唇缘。 使用钻孔工具切割地层的方法包括用工具上的切割元件切割地层，并在切割元件上产生磨损痕迹的剪切唇缘。 切割元件可以被配置成使得剪切唇缘包括切割元件的金刚石材料。
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9.发明授权Polycrystalline compacts including nanoparticulate inclusions, cutting elements and earth-boring tools including such compacts, and methods of forming such compacts 有权包括纳米颗粒夹杂物，切割元件和包括这种压块的钻孔工具的多晶压块以及形成这种压块的方法公开(公告)号：US08496076B2
公开(公告)日：2013-07-30
申请号：US12901253
申请日：2010-10-08
IPC分类号： E21B10/36
CPC分类号： E21B10/56 , B24D18/0009 , C01B32/25 , C04B35/52 , C04B35/6303 , C04B35/645 , C04B2235/3839 , C04B2235/3856 , C04B2235/3886 , C04B2235/427 , C22C26/00 , E21B10/36 , E21B10/54 , E21B10/567 , Y10T428/25
摘要： Polycrystalline compacts include non-catalytic nanoparticles in interstitial spaces between interbonded grains of hard material in a polycrystalline hard material. Cutting elements and earth-boring tools include such polycrystalline compacts. Methods of forming polycrystalline compacts include sintering hard particles and non-catalytic nanoparticles to form a polycrystalline material. Methods of forming cutting elements include infiltrating interstitial spaces between interbonded grains of hard material in a polycrystalline material with a plurality of non-catalytic nanoparticles.
摘要翻译： 多晶压块包括在多晶硬质材料中的硬质材料的键合间的间隙中的非催化纳米颗粒。 切割元件和钻孔工具包括这种多晶压块。 形成多晶压块的方法包括烧结硬颗粒和非催化纳米颗粒以形成多晶材料。 形成切割元件的方法包括在多晶材料中与多种非催化纳米颗粒之间的硬质材料的结合晶粒之间的渗透间隙。
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公开(公告)号：US20130067825A1
公开(公告)日：2013-03-21
申请号：US13618927
申请日：2012-09-14
CPC分类号： B24D18/0009 , B01J3/06 , B01J2203/062 , B01J2203/0645 , B24D3/06 , B24D3/14 , B24D99/005 , E21B10/55
摘要： Methods for forming cutting elements, methods for forming polycrystalline compacts, and related polycrystalline compacts are disclosed. Grains of a hard material are subjected to a high pressure, high temperature process to form a polycrystalline compact. Inclusion of at least one relatively quick spike in system pressure or temperature during an otherwise plateaued temperature or pressure stage accommodates formation of inter-granular bonds between the grains. The brevity of the peak stage may avoid undesirable grain growth. Embodiments of the methods may also include at least one of oscillating at least one system condition (e.g., pressure, temperature) and subjecting the grains to ultrasonic or mechanical vibrations. A resulting polycrystalline compact may include a high density of inter-granularly bonded hard material with a minimized amount of catalyst material, and may provide improved thermal stability, wear resistance, toughness, and behavior during use of a cutting element incorporating the polycrystalline compact.
摘要翻译： 公开了用于形成切割元件的方法，用于形成多晶压块的方法和相关的多晶压块。 将硬质材料的颗粒进行高压高温处理以形成多晶压块。 在另外的平稳温度或压力阶段期间，将系统压力或温度中的至少一个相对较快的尖峰包含在颗粒之间形成颗粒间结合。 高峰阶段的简洁可以避免不必要的晶粒生长。 方法的实施例还可以包括振荡至少一个系统状态（例如，压力，温度）和使晶粒经受超声或机械振动中的至少一个。 所得到的多晶压块可以包括具有最小量的催化剂材料的高密度颗粒间结合的硬质材料，并且可以在使用结合多晶压块的切割元件时提供改善的热稳定性，耐磨性，韧性和性能。
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