公开(公告)号：US20240208109A1

公开(公告)日：2024-06-27

申请号：US18595077

申请日：2024-03-04

申请人： Continuus Materials Intellectual Property, LLC

发明人： Kasey Fisher ,  Marko Suput ,  Matthew Spencer ,  Jack G. Winterowd

IPC分类号： B29B17/02 ,  B29B17/04 ,  B29C43/00 ,  B29K1/00 ,  B29K101/12 ,  B29K105/26 ,  B29L7/00

CPC分类号： B29B17/02 ,  B29B17/04 ,  B29C43/003 ,  B29B2017/0224 ,  B29B2017/0234 ,  B29K2001/00 ,  B29K2101/12 ,  B29K2105/26 ,  B29L2007/00

摘要： Disclosed herein is a roof cover board and a method of manufacturing an improved cover board product. The method includes receiving waste materials or first use materials, the waste materials or first use materials containing a mixture of cellulose, plastic and other materials; separating the cellulose and the plastic from the mixture; shredding the separated cellulose using a first shredder into a stream of cellulose and shredding the separated plastic using a second shredder into a stream of plastic; selecting a cellulose to plastic ratio from a plurality of cellulose to plastic ratios; metering shredded cellulose from the stream of cellulose and shredded plastic from the stream of plastic according to the selected cellulose to plastic ratio; mixing the metered shredded cellulose and plastic; forming said mixture into a mat; and consolidating the mat into a finished good using heat and pressure.

公开(公告)号：US20240165939A1

公开(公告)日：2024-05-23

申请号：US18298639

申请日：2023-04-11

申请人： Continuus Materials Intellectual Property, LLC

发明人： Jack G. Winterowd ,  Kasey Fisher ,  Matthew Spencer ,  Marko Suput

IPC分类号： B32B37/04 ,  B32B29/00 ,  B32B37/10

CPC分类号： B32B37/04 ,  B32B29/005 ,  B32B37/1054 ,  B32B2250/05 ,  B32B2250/40 ,  B32B2260/028 ,  B32B2260/046

摘要： A method may include pressing a mat including a blend of paper and plastic fragments by applying a pressure to the mat using a heated press such that the mat is compressed to a first thickness, where the pressure is greater than a critical pressure threshold such that at least a portion of a moisture content of the mat is in a super-heated liquid state. The method may include maintaining the pressure on the mat above the critical pressure threshold until at least a portion of the plastic fragments of the mat are melted. The method may include decreasing the pressure on the mat below the critical pressure threshold such that the mat expands to a second thickness greater than or equal to a target thickness, and such that the portion of the moisture content of the mat in the super-heated liquid state is converted to steam.

公开(公告)号：US20230219333A1

公开(公告)日：2023-07-13

申请号：US17575467

申请日：2022-01-13

申请人： Continuus Materials Intellectual Property, LLC

发明人： Jack G. Winterowd ,  Matt Spencer ,  Marko Suput ,  Kasey Fisher ,  Allan Bradshaw

IPC分类号： B32B29/00 ,  B32B7/12 ,  B32B37/12 ,  B32B37/14 ,  B32B29/06

CPC分类号： B32B29/005 ,  B32B7/12 ,  B32B29/06 ,  B32B37/144 ,  B32B37/1207 ,  B32B2037/1269 ,  B32B2607/00

摘要： A panel and a method for manufacturing thereof where the panel includes a first layer comprising a first blend of paper fragments and plastic fragments; a second layer comprising a second blend of paper fragments and plastic fragments, wherein the paper fragments and plastic fragments of the second blend are coated with an adhesive; and a third layer comprising the first blend of paper fragments and plastic fragments, wherein the second layer is disposed between the first layer and the third layer, and wherein the first layer, the second layer, and the third layer are combined to form the panel using heat and pressure. In another embodiment, the paper fragments and plastic fragments of the first blend, not the second blend, are coated with an adhesive.

公开(公告)号：US11919200B2

公开(公告)日：2024-03-05

申请号：US17541138

申请日：2021-12-02

申请人： Continuus Materials Intellectual Property, LLC

发明人： Kasey Fisher ,  Marko Suput ,  Matthew Spencer ,  Jack G. Winterowd

IPC分类号： B29B17/02 ,  B29B17/04 ,  B29C43/00 ,  B29K1/00 ,  B29K101/12 ,  B29K105/26 ,  B29L7/00

CPC分类号： B29B17/02 ,  B29B17/04 ,  B29C43/003 ,  B29B2017/0224 ,  B29B2017/0234 ,  B29K2001/00 ,  B29K2101/12 ,  B29K2105/26 ,  B29L2007/00

摘要： Disclosed herein is a roof cover board and a method of manufacturing an improved cover board product. The method includes receiving waste materials or first use materials, the waste materials or first use materials containing a mixture of cellulose, plastic and other materials; separating the cellulose and the plastic from the mixture; shredding the separated cellulose using a first shredder into a stream of cellulose and shredding the separated plastic using a second shredder into a stream of plastic; selecting a cellulose to plastic ratio from a plurality of cellulose to plastic ratios; metering shredded cellulose from the stream of cellulose and shredded plastic from the stream of plastic according to the selected cellulose to plastic ratio; mixing the metered shredded cellulose and plastic; forming said mixture into a mat; and consolidating the mat into a finished good using heat and pressure.

公开(公告)号：US20230173713A1

公开(公告)日：2023-06-08

申请号：US17541138

申请日：2021-12-02

申请人： Continuus Materials Intellectual Property, LLC

发明人： Kasey Fisher ,  Marko Suput ,  Matthew Spencer ,  Jack G. Winterowd

IPC分类号： B29B17/02 ,  B29B17/04 ,  B29C43/00

CPC分类号： B29B17/02 ,  B29B17/04 ,  B29C43/003 ,  B29K2001/00

摘要： Disclosed herein is a roof cover board and a method of manufacturing an improved cover board product. The method includes receiving waste materials or first use materials, the waste materials or first use materials containing a mixture of cellulose, plastic and other materials; separating the cellulose and the plastic from the mixture; shredding the separated cellulose using a first shredder into a stream of cellulose and shredding the separated plastic using a second shredder into a stream of plastic; selecting a cellulose to plastic ratio from a plurality of cellulose to plastic ratios; metering shredded cellulose from the stream of cellulose and shredded plastic from the stream of plastic according to the selected cellulose to plastic ratio; mixing the metered shredded cellulose and plastic; forming said mixture into a mat; and consolidating the mat into a finished good using heat and pressure.

公开(公告)号：US20240075721A1

公开(公告)日：2024-03-07

申请号：US18503015

申请日：2023-11-06

申请人： Continuus Materials Intellectual Property, LLC

发明人： Jack G. Winterowd ,  Matt Spencer ,  Marko Suput ,  Kasey Fisher ,  Allan Bradshaw

IPC分类号： B32B27/08 ,  B32B27/18 ,  B32B27/30 ,  B32B27/32 ,  B32B37/06 ,  B32B37/10

CPC分类号： B32B27/08 ,  B32B27/18 ,  B32B27/304 ,  B32B27/32 ,  B32B37/06 ,  B32B37/10 ,  B32B2250/40 ,  B32B2264/0214 ,  B32B2264/06 ,  B32B2272/00 ,  B32B2305/30 ,  B32B2317/12 ,  B32B2323/00 ,  B32B2327/06 ,  B32B2607/00

摘要： A panel including a first layer including fragments from a first blend of paper fragments of a first size and plastic fragments of a second size, a second layer including fragments from a second blend of paper fragments of a third size and plastic fragments of a fourth size, the third size being different from the first size, and the fourth size being different from the second size, and a third layer comprising fragments from the first blend. The second layer is disposed between the first layer and the third layer.

公开(公告)号：US20240001663A1

公开(公告)日：2024-01-04

申请号：US17855610

申请日：2022-06-30

申请人： Continuus Materials Intellectual Property, LLC

发明人： Jack G. Winterowd ,  Matt Spencer ,  Marko Suput ,  Kasey Fisher

IPC分类号： B32B37/06 ,  B32B5/16 ,  B32B7/12 ,  B32B37/12 ,  B32B37/10 ,  B32B37/08

CPC分类号： B32B37/06 ,  B32B5/16 ,  B32B7/12 ,  B32B37/12 ,  B32B37/1027 ,  B32B37/08 ,  B32B2264/04 ,  B32B2264/02

摘要： A method may include forming a mat including paper fragments, plastic fragments, and top and bottom outer surface layers, wherein the outer surface layers have maximum processing temperature values and consolidating the formed mat in a continuous hot press including three pairs of opposing top and bottom heating platens. A first pair of heating platens has a first heating power. A second pair of heating platens has a second, lower heating power. A third pair of heating platens has a third, even lower heating power. The method may include consolidating the formed mat in a continuous cold press including three pairs of opposing top and bottom heating platens. A first pair of cooling platens has a first cooling power. A second pair of cooling platens has a second, lower cooling power. A third pair of cooling platens and has a third, even lower cooling power.

公开(公告)号：US11806972B2

公开(公告)日：2023-11-07

申请号：US17575467

申请日：2022-01-13

申请人： Continuus Materials Intellectual Property, LLC

发明人： Jack G. Winterowd ,  Matt Spencer ,  Marko Suput ,  Kasey Fisher ,  Allan Bradshaw

IPC分类号： B32B7/12 ,  B32B29/00 ,  B32B29/06 ,  B32B37/12 ,  B32B37/14

CPC分类号： B32B29/005 ,  B32B7/12 ,  B32B29/06 ,  B32B37/1207 ,  B32B37/144 ,  B32B2037/1269 ,  B32B2607/00

摘要： A panel and a method for manufacturing thereof where the panel includes a first layer comprising a first blend of paper fragments and plastic fragments; a second layer comprising a second blend of paper fragments and plastic fragments, wherein the paper fragments and plastic fragments of the second blend are coated with an adhesive; and a third layer comprising the first blend of paper fragments and plastic fragments, wherein the second layer is disposed between the first layer and the third layer, and wherein the first layer, the second layer, and the third layer are combined to form the panel using heat and pressure. In another embodiment, the paper fragments and plastic fragments of the first blend, not the second blend, are coated with an adhesive.