摘要:
An earth-boring bit has a bit body and at least one cutter rotatably secured to the bit body. The cutter has a plurality of teeth formed integrally thereon and arranged in circumferential rows. Each of the teeth includes an inner end, an outer end, a pair of flanks and a crest substantially transversely connecting the ends and flanks. The crests of the at least one of the plurality of teeth has a depression formed therein that extends from the outer end of the tooth to an intermediate point along the crest, a remainder of the crest defines a raised crest portion. A wear-resistant material is applied over at least the crest and a portion of at least the ends and flanks of the at least one of the plurality of teeth, wherein the thickness of the wear-resistant material over the depression is substantially greater than elsewhere on the tooth.
摘要:
A rotary drag bit suitable for directional drilling. The bit includes a bit body from which extend radially-oriented blades carrying PDC cutters. The blades extend to primary gage pads, above which secondary gage pads are either longitudinally spaced or rotationally spaced, or both, defining a gap or discontinuity between the primary and secondary gage pads through which drilling fluid from adjacent junk slots may communicate laterally or circumferentially. Longitudinally leading edges of the secondary gage pads carry cutters, such as chisel-shaped cutters for smoothing the sidewall of the borehole. The cutters are preferably configured and oriented so as to provide a relatively aggressive cutting edge to the formation in both longitudinal and rotational directions of bit movement. Cutters may likewise be disposed on the trailing ends of the secondary gage pads to provide an up-drill capability to facilitate removal of the bit from the borehole.
摘要:
An earth-boring bit has a bit body and at least one cutter rotatably secured to the bit body. The cutter has a cutter shell surface including a gage surface intersecting a heel surface. A plurality of hard metal inserts are arranged in generally circumferential rows on the cutter and include a heel row of heel inserts on the heel surface of the cutter and a gage row of gage inserts on the gage surface of the cutter. At least one scraper insert, formed of material more wear-resistant than that of the cutter shell surface, is secured to the cutter shell surface generally at the intersection of the gage and heel surfaces. The scraper insert includes a gage and a heel insert surface. The gage and heel surfaces of the scraper insert converge to define a cutting edge for engagement with the sidewall of the borehole, the heel insert surface defining a positive rake angle with respect to the sidewall of the borehole of between 0 and 15 degrees. The cutting edge projects from the heel surface an amount not greater than the lesser of one-half the projection of the heel inserts from the heel surface and 30% of the pitch between the heel inserts.
摘要:
Superabrasive cutting elements for rolling cutter bits, and mounting techniques for such cutting elements. The insert-type cutting elements employ self-supporting superabrasive masses on the exposed tips thereof, the elements being mounted to the rolling cutters by insertion of supporting stud-like insert bodies into apertures in the cutter shells so that the exposed exterior of the interface between the superabrasive mass and the supporting cemented tungsten carbide stud lies outside of the depth of cut of the cutting element into the formation, and in some instances beneath the surface of the shell. The self-supporting superabrasive mass may comprise the entire tip of an insert, or the mass may be of a size and orientation to sustain a particular magnitude and direction of loading, the remainder or a majority of the insert tip being covered by a thinner superabrasive shell Further, the cemented carbide stud material may be configured to extend into the superabrasive tip, and may contain one or more recesses sized and configured to receive a portion of the superabrasive mass so as to provide a self-supporting superabrasive mass against selected loads.
摘要:
An earth-boring bit has a bit body and at least one cantilevered bearing shaft depending inwardly and downwardly from the bit body. A cutter is mounted for rotation on the bearing shaft and includes a plurality of cutting elements arranged in generally circumferential rows including an outer or heel row of cutting elements. At least one of the cutting elements in the heel row has an outermost surface at least partially formed of super-hard material that defines a cutting edge for shearing engagement with the sidewall of the borehole as the cutters roll and slide over the bottom of the borehole during drilling operations.
摘要:
An earth-boring bit has a bit body, at least one cutter rotatably secured to the bit body and including a plurality of teeth formed integrally with the cutter and arranged in circumferential rows thereon. A pair of ribs is formed on at least one of the flanks of at least one of the teeth. The ribs are spaced apart to define a central depression therebetween extending through the crest of the tooth. A thickness of wear-resistant material fills the depression. According to a preferred embodiment of the present invention, wear-resistant material is applied over the ribs, crest, and a portion of the ends and flanks of the tooth, wherein the thickness of the wear-resistant material over the depressions greater, preferably 1/8 inch, than that elsewhere on the tooth.
摘要:
An earth-boring bit has a cutter provided with hard gage inserts that protrude from the gage surface of the cutter to engage the side of the borehole for holding gage. The gage insert has a substantially flat, polygonal face, the sides of the polygonal face defining at least a pair of sharp cutting edges and at least a pair of cutting surfaces that define a negative rake angle with respect to the sidewall of the borehole that is being sheared by the gage insert. The face, cutting edge, and cutting surface of the gage insert are formed of a super-hard and abrasion-resistant material such as polycrystalline diamond or cubic boron nitride. The body of the insert is formed of a hard, fracture-tough material such as cemented tungsten carbide. The improved gage inserts are secured into sockets in the gage surface of the rolling cone cutter by interference fit. The improved gage inserts provide an actively cutting gage surface that engages the sidewall of the borehole to promote shearing removal of the sidewall material. Such an improved gage insert provides an earth-boring bit with improved gage-holding ability, and improved steerability in directional drilling operations.
摘要:
A chip breaker for use in a fixed-cutter, rotary-type drill bit used in drilling subterranean formations is disclosed. The chip breaker includes a knife-like protrusion positioned proximate a cutting element and adjacent or in a fluid course defined by the drill bit body. As formation chips, shavings, or cuttings are generated during drilling, the chips move over the protrusion and are split or scribed by the protrusion. Drilling fluid breaks the split or scribed chips away from the surface of the fluid course adjacent the cutting element and transports them through the junk slots. Additionally, chip splitters may be positioned on ramped surfaces that further lift the formation chips away from the surface of the fluid course.
摘要:
A rotary drag bit suitable for directional drilling. The bit includes a bit body from which extend radially-oriented blades carrying PDC cutters. The blades extend to primary gage pads, above which secondary gage pads are either longitudinally spaced or rotationally spaced, or both, defining a gap or discontinuity between the primary and secondary gage pads through which drilling fluid from adjacent junk slots may communicate laterally or circumferentially. Longitudinally leading edges of the secondary gage pads carry cutters for smoothing the sidewall of the borehole. The cutters are preferably configured and oriented so as to provide a relatively aggressive cutting edge to the formation in both longitudinal and rotational directions of bit movement, the cutting edges lying adjacent cutting surfaces preferably disposed at negative rake angles to the formation material of the borehole wall for enhanced durability. Cutters may likewise be disposed on the trailing ends of the secondary gage pads to provide an up-drill capability to facilitate removal of the bit from the borehole. The tandem primary and secondary gage pads provide enhanced bit stability and reduced side cutting tendencies. The discontinuities between the primary and secondary gage pads enhance fluid flow from the bit face to the borehole annulus above the bit, promoting formation cuttings removal. The tandem gage arrangement also has utility in conventional bits not designed specifically for directional drilling.
摘要:
A rock bit has a body and three cutters that include generally conical surfaces, at least one of which contains an outermost, circumferential row of heel teeth that dislodge cuttings from the borehole wall and bottom. The heel teeth form a corner with the borehole wall with successive contact points defined by the path of outer edges of the heel teeth while rotating into, and prescribing, the corner as it spirals downwardly during drilling. The rotational axis of the cutter is offset from the geometric centerline or intended rotational axis of the bit. Stabilizing pads extend outwardly from the body, each concluding in a surface that contains a low-friction, wear-resistant surface that engage the wall of the borehole. The center of each surface is located directly across from the contact point of an opposed cutter.