摘要:
A glass sheet quench station loader (42) and method for installing a quench module set (44) of lower and upper quench modules (46,48) includes a quench carriage (440) of a horizontally opening U shape that receives the quench modules for the loading. Mounts (446,454) mount the quench modules for movement to the quench station (40) and for subsequent movement from the quench station to permit installation of another quench module set for another production run. The quench loader (42) includes an overhead crane (447) and an overhead railway (448) along which the crane moves to move the quench carriage (440) and the quench modules mounted thereby to and from the quench station.
摘要:
A support and actuating mechanism (30) includes an actuator (244) mounted adjacent a vertical post (242) of a framework (236) and also includes a plurality of connectors (246) extending from the actuator to a mold support assembly (28) located within a heated chamber (22) of a housing (20) to perform forming of heated glass sheets. Each connector (246) includes a vertical connector rod (248) that extends upwardly from the actuator, an upper pivot link (254) connected to the vertical connector rod (248) and to a horizontal connector rod (258), a sector wheel (264) connected to the horizontal connector rod (258), and a flexible member (268) that extends from the sector wheel (264) to a mold support rod (270) that supports the mold support assembly (28) to provide vertical movement thereof under the operation of the actuator. The sector wheels (264) are preferably constructed as sprockets and the flexible members (268) are chains received by the sprockets. The actuator (244) includes a counterbalance (272) that includes a gas cylinder (274) and a pressurized gas reservoir (280).
摘要:
Apparatus (26) and a method for forming heated glass sheets in a heated chamber (22) of a housing (20) includes an upper mold support assembly (28) for supporting an upper mold (38) within the heated chamber for cyclical vertical movement between upper and lower positions. A lower mold shuttle (50) supports a lower mold (36) for cyclical movement between an idle position horizontally spaced from the upper mold and a use position below the lower mold. The apparatus also includes a lower mold support assembly (60) to which the lower mold is cyclically transferred from the lower mold shuttle (50) to provide support thereof while permitting horizontal alignment with the upper mold upon each cycle of downward movement to form a heated glass sheet between the molds. The lower mold shuttle (50) is supported by vertically movable rollers (70) to provide the transfer between the lower mold shuttle and the lower mold support assembly (60). A quench station (40) includes a quench shuttle (62) that moves a quench ring (66) to receive the formed glass sheet from the upper mold (38) and to then move the formed glass sheet between lower and upper quench modules (46,48) of the quench station for quenching.
摘要:
Apparatus (32) and a method for heated mold changing at a forming station (24) in a heated chamber (22) where heated glass sheets are cyclically formed. A switching station (318) is located adjacent the forming station (24). An unloading station (320) and a mold preheating station (322) are each located adjacent the switching station. An unloading cart (324) is initially movable from the loading station (320) to the switching station (318) and then to the forming station (24) to receive one or more heated molds from the forming station and is subsequently moved from the forming station back through the switching station to the unloading station to permit unloading of each heated mold. A loading cart supports a second mold or a pair of molds for heating within the mold preheating station (322) and is movable from the mold preheating station to the switching station (318) and then to the forming station for mold loading.
摘要:
A mold support assembly (28) includes a support (164) located within a heated chamber (22) and having a construction that reduces thermal expansion. A vertical guide (170) located externally of the heated chamber has a vertically movable connection (172) to the support (164) to permit vertical movement thereof at a horizontally fixed location. A mold support (174) for supporting a mold that provides forming of heated glass sheets is supported on the support (164) by support mounts (176) and is positioned by positioners (178,180) that provide a thermally stable center. The support (164) is constructed as a tubular support having fluid inlet (166) and a fluid outlet (168) through which a liquid coolant flows to reduce thermal expansion.
摘要:
Apparatus (26) and a method for forming heated glass sheets in a heated chamber (22) of a housing (20) includes an upper mold support assembly (28) for supporting an upper mold (38) within the heated chamber for cyclical vertical movement between upper and lower positions. A lower mold shuttle (50) supports a lower mold (36) for movement between an idle position horizontally spaced from the upper mold and a use position below the lower mold. The apparatus also includes a lower mold support assembly (60) to which the lower mold is transferred from the lower mold shuttle (50) to provide support thereof while permitting horizontal alignment with the upper mold upon each cycle of downward movement to form a heated glass sheet between the molds. The lower mold shuttle (50) is supported by vertically movable rollers (70) to provide the transfer between the lower mold shuttle and the lower mold support assembly (60). A quench station (40) includes a quench shuttle (62) that moves a quench ring (66) to receive the formed glass sheet from the upper mold (38) and to then move the formed glass sheet between lower and upper quench modules (46,48) of the quench station for quenching.
摘要:
A method for heated mold changing at a forming station (24) is performed by apparatus (32) in a heated chamber (22) where heated glass sheets are cyclically formed. A switching station (318) is located adjacent the forming station (24). An unloading station (320) and a mold preheating station (322) are each located adjacent the switching station. An unloading cart (324) is initially movable from the loading station (320) to the switching station (318) and then to the forming station (24) to receive one or more heated molds from the forming station and is subsequently moved from the forming station back through the switching station to the unloading station to permit unloading of each heated mold. A loading cart supports a second mold or a pair of molds for heating within the mold preheating station (322) and is movable from the mold preheating station to the switching station (318) and then to the forming station for mold loading.
摘要:
A glass sheet quench station loader (42) and method for installing a quench module set (44) of lower and upper quench modules (46,48) includes a quench carriage (440) of a horizontally opening U shape that receives the quench modules for the loading. Mounts (446,454) mount the quench modules for movement to the quench station (40) and for subsequent movement from the quench station to permit installation of another quench module set for another production run. The quench loader (42) includes an overhead crane (447) and an overhead railway (448) along which the crane moves to move the quench carriage (440) and the quench modules mounted thereby to and from the quench station.
摘要:
A method and apparatus (54) for positioning glass sheets for forming includes positioners (55) that are moved slower than the speed of glass sheet conveyance to provide rotational adjustment of a glass sheet into alignment above a forming mold (52). The forming mold (52) is moved upwardly for the forming in a pressing manner against a downwardly facing upper mold (58). Both preformed and flat glass sheets can be positioned by different embodiments of the apparatus.
摘要:
Apparatus (42) for quenching a formed glass sheet with three steps of gas flow pressures in a manner that reduces cycle time without excessive temporary surface tension that can cause excessive breakage. A control (26) provides the quenching in the three step manner with initial pressures for .5 to 1.3 seconds, increased pressures of at least 25% greater than the initial pressures for .5 to 4 seconds, and final quenching with decreased cooling power that is less than the cooling power of the initial pressures.