Abstract:
A method for forming an etching mask structure on a substrate includes etching the substrate, laterally expanding the etching mask structure, and depositing a self-aligned metal layer that is aligned to the originally masked area. The etching can be isotropic or anisotropic. The self-aligned metal layer can be distanced from the original etching masked area based on the extent of the intentionally laterally expanded etching mask layer. Following metal deposition, the initial mask structure can be removed, thus lifting off the metal atop it. The etching mask structure can be a resist and can be formed using conventional photolithography materials and techniques and can have nearly vertical sidewalls. The lateral extension can include a silylation technique of the etching mask layer following etching. The above method can be utilized to form bipolar, hetero-bipolar, or field effect transistors.
Abstract:
A sputtering system and magnet array for depositing metal and metal-reactive gas coatings onto a substrate. The magnet array is designed for use in a rotating magnetron. The magnet array includes a plurality of magnets disposed on a plate. The plurality of magnets is arranged such that a closed-loop magnetic path is formed. The shape of the magnetic path is a double-lobe structure that includes first and second lobes that are symmetric to one another about an axis in the plane of the plate that intersects the center of rotation of the plate. The magnets are arranged in several rows. A first row of magnets has a double-lobe structure that corresponds to the first and second lobes of the magnetic path. Second and third rows of magnets are arranged in the shape of rings inside the first and second lobes of the magnetic path magnetic path. The lobe structure of the magnetic path can be circular or elliptical in shape. Using this design, a metal or metal-reactive gas coating can be deposited on the surface of the substrate at a high rate.