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公开(公告)号:US20240055181A1
公开(公告)日:2024-02-15
申请号:US18492801
申请日:2023-10-24
Applicant: Delta Electronics (Shanghai) Co., Ltd.
Inventor: Chaofeng CAI , Xiaoni XIN , Jianhong ZENG , Shouyu HONG , Rui WU , Haoyi YE , Yiqing YE , Jinping ZHOU , Zhiheng FU , Min ZHOU , YU-CHING KUO , TONG-SHENG PAN , WEN-YU LIN
IPC: H01F41/08 , H01F41/064 , H01F41/02
CPC classification number: H01F41/08 , H01F41/064 , H01F41/0213 , H01F30/08
Abstract: The present disclosure provides a transformer module and a power module, wherein the transformer module comprises: a magnetic core, where a first insulating layer and a second wiring layer are sequentially disposed on the magnetic core from inside to outside; a first metal winding, wound around the magnetic core and comprising a first winding segment formed in the first wiring layer and a second winding segment formed in the second wiring layer; and a second metal winding, wound around the magnetic core and comprising a third winding segment formed in the first wiring layer and a fourth winding segment formed in the second wiring; where at least part of the first metal winding and the second metal winding are wound around the magnetic core in a foil structure.
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公开(公告)号:US20220285071A1
公开(公告)日:2022-09-08
申请号:US17653134
申请日:2022-03-02
Applicant: Delta Electronics (Shanghai) CO., LTD
Inventor: Mingzhun ZHANG , Jinping ZHOU , Min ZHOU , Shouyu HONG , Qingdong CHEN
Abstract: A multi-winding inductor includes a magnetic core including four magnetic columns and a winding assembly including two windings. Each winding includes three portions. The first and third portions of the first winding are respectively between the first and the second magnetic columns, and the third and the fourth magnetic columns; and the first and third portions of the second winding are respectively between the fourth and the first magnetic columns, and the second and the third magnetic columns. Both the first portions of two windings extend to a surface of the magnetic core and respectively form a first and a third pins. The winding is a flat wire with the thickness less than the width, and the width direction is parallel to an extension direction of the first magnetic column.
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公开(公告)号:US20150194254A1
公开(公告)日:2015-07-09
申请号:US14526167
申请日:2014-10-28
Applicant: Delta Electronics (Shanghai) CO., LTD
Inventor: Minghui DAI , Ke DAI , Jinping ZHOU , Min ZHOU , Teng LIU
IPC: H01F27/255 , H01F27/28
CPC classification number: H01F37/00 , H01F3/08 , H01F3/10 , H01F27/2823 , H01F27/2847 , H01F2003/106
Abstract: The present application discloses a magnetic core structure and an electric reactor. The magnetic core structure includes an upper cover plate and a lower cover plate which are arranged oppositely and at least one wrapping post having two ends connected to the upper cover plate and lower cover plate, respectively. A cross-sectional area of the upper cover plate and/or of the lower cover plate is larger than that of the wrapping post. The upper cover plate, the lower cover plate and the wrapping post are made of a magnetic powder core material, an amorphous material, a nanocrystalline material or a silicon steel material. Since the cross-sectional area of the upper cover plate and/or of the lower cover plate is larger than that of the wrapping post, this may bring excellent DC-Bias characteristic to an electric reactor or inductor, and make the electric reactor or inductor have lower magnetic core loss.
Abstract translation: 本申请公开了一种磁芯结构和电反应器。 磁芯结构包括相对布置的上盖板和下盖板,并且至少一个包装柱分别具有连接到上盖板和下盖板的两端。 上盖板和/或下盖板的横截面面积大于包装柱的横截面面积。 上盖板,下盖板和包装柱由磁性粉末芯材,非晶材料,纳米晶体材料或硅钢材料制成。 由于上盖板和/或下盖板的横截面面积大于包装柱的横截面面积,因此可能对电抗器或电感器产生优异的直流偏压特性,并使电抗器或电感器 具有较低的磁芯损耗。
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公开(公告)号:US20230230761A1
公开(公告)日:2023-07-20
申请号:US18156424
申请日:2023-01-19
Applicant: Delta Electronics (Shanghai) CO., LTD
Inventor: Shouyu HONG , Qingdong CHEN , Shuairan BI , Qian WAN , Zengsheng WANG , Ganyu ZHOU , Zhiheng FU , Jinping ZHOU , Yiqing YE
CPC classification number: H01F27/306 , H01F27/24 , H01F27/29 , H01F27/40
Abstract: The present disclosure provides a magnetic element, including: a magnetic core with at least one magnetic column extending along a first direction; a first winding surrounding the magnetic column; a second winding at least partially surrounding the first winding; and a third winding at least partially surrounding the second winding. The number of turns of the second winding is less than or equal to the number of turns of the first winding. The number of turns of the third winding is less than or equal to the number of turns of the first winding.
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公开(公告)号:US20230230747A1
公开(公告)日:2023-07-20
申请号:US18156427
申请日:2023-01-19
Applicant: Delta Electronics (Shanghai) CO., LTD
Inventor: Shouyu HONG , Qingdong CHEN , Shuairan BI , Qian WAN , Zengsheng WANG , Ganyu ZHOU , Zhiheng FU , Jinping ZHOU , Yiqing YE
CPC classification number: H01F27/24 , H01F27/306 , H01F27/292
Abstract: The present disclosure provides a magnetic element, including: a magnetic column extending along a first direction; a first winding surrounding the magnetic column, connected to a first terminal located on a first side of the magnetic element, and the first terminal has a first projection of the first terminal on a first side surface of the magnetic element; and a second winding surrounding the magnetic column and at least partially outside the first winding, wherein the second winding has a first projection of the second winding on the first side surface of the magnetic element, the first projection of the first terminal is at least partially outside the first projection of the second winding, the second winding is a flatwise-wound winding, and the number of turns of the first winding is greater than or equal to the number of turns of the second winding.
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公开(公告)号:US20210287848A1
公开(公告)日:2021-09-16
申请号:US17195612
申请日:2021-03-08
Applicant: Delta Electronics (Shanghai) CO., LTD
Inventor: Mingzhun ZHANG , Jinping ZHOU , Min ZHOU
Abstract: The present disclosure provides a coupled inductor and a power module. The coupled inductor includes a magnetic core, a first winding, a second winding, and an adjustment structure located in the magnetic core. At least part of the first winding and at least part of the second winding are in the magnetic core, a stacked portion of the first winding and a stacked portion of the second winding are stacked in a height direction, a non-stacked portion of the first winding and the second winding are not stacked in the height direction, and a non-stacked portion of the second winding and the first winding are not stacked in the height direction. The adjustment structure which is adjoining the non-stacked portion of the first winding and the non-stacked portion of the second winding and has a lower magnetic permeability than that of the magnetic core may adjusts leakage inductance.
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公开(公告)号:US20200219647A1
公开(公告)日:2020-07-09
申请号:US16735715
申请日:2020-01-07
Applicant: Delta Electronics (Shanghai) Co., Ltd.
Inventor: Pengkai JI , Jinping ZHOU , Shouyu HONG , Jianhong ZENG
Abstract: Provided are an inversely coupled inductor and a power module. The inversely coupled inductor includes a magnetic core, a first winding and a second winding, where a first passage is formed in the magnetic core; a part of the first winding and a part of the second winding pass through the first passage, and the first winding crosses with the second winding outside the first passage. The power supply module includes the above inversely coupled inductor, which is in turn stacked on, and electrically connected to, the packaged chip module. By arranging the two windings to cross with each other on the outside of the first passage of the magnetic core, the same type terminal (such as input pins or output pins) of the inversely coupled inductor can be located on the same side.
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公开(公告)号:US20180323702A1
公开(公告)日:2018-11-08
申请号:US15928129
申请日:2018-03-22
Applicant: Delta Electronics (Shanghai) CO., LTD
Inventor: Jinping ZHOU , Min ZHOU , Zhangnan XIN , Xinjian ZOU
IPC: H02M3/04
Abstract: An N-phase power converter has N phases with outputs connected in parallel and outputs connected in parallel. The converter comprises: N switch units, wherein each phase of the N-phase power converter comprises one of the N switch units; and an integrated inductor unit, comprising M inductor subunits, wherein M is a natural number greater than or equal to 2, each inductor subunit comprises i inductors, i is a natural number greater than or equal to 2, N>M×i or N=M×i, M×i of the inductors in the integrated inductor unit are respectively coupled to M×i of the N switch units, wherein: the i inductors of each of the inductor subunit are inverse-coupled to each other, the coupling coefficient between the M inductor subunits is less than the coupling coefficient between the i inductors in each of the inductor subunits.
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公开(公告)号:US20220392691A1
公开(公告)日:2022-12-08
申请号:US17804601
申请日:2022-05-31
Applicant: Delta Electronics (Shanghai) Co.,Ltd.
Inventor: Qingdong CHEN , Wen HAN , Shouyu HONG , Ganyu ZHOU , Zhiheng FU , Jinping ZHOU
Abstract: The present invention provides a magnetic element, a method for manufacturing the same and a substrate. The magnetic element includes: a first wiring region including a first conductive layer and a second conductive layer which are arranged along a first direction; a second wiring region including a third conductive layer and a fourth conductive layer which are arranged along a second direction perpendicular to the first direction and are disposed in opposite sides of the second wiring region, respectively; an accommodating space disposed between the third conductive layer and the fourth conductive layer, wherein the second conductive layer is disposed on one side of the first conductive layer away from the accommodating space; and a magnetic column disposed within the accommodating space, wherein the third conductive layer includes a first wiring region directly connected to the first conductive layer, to form a part of windings of the magnetic element.
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10.
公开(公告)号:US20200227205A1
公开(公告)日:2020-07-16
申请号:US16735657
申请日:2020-01-06
Applicant: Delta Electronics (Shanghai) Co., Ltd.
Inventor: Pengkai JI , Shouyu HONG , Jinping ZHOU , Min ZHOU , Jianhong ZENG , Zhenqing ZHAO
Abstract: Disclosed are a method for fabricating an inductor with a vertical winding and an injection molding tooling thereof. The fabrication method includes: providing a conductive member that includes a connection piece, which includes a first surface and a second surface that are oppositely arranged, and a pillar on the first surface; injecting the magnetic material onto a side of the conductive member with the pillar, such that the magnetic material and the conductive member form an integrated structure; and cutting the connection piece to form the vertical winding. The injection molding tooling includes: an upper punch for stamping a magnetic material and a conductive member into an integrated structure, a molding cavity body surrounding a periphery of a pillar of the conductive member, and a lower punch for bearing a connection piece of the conductive member.
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