Scale assembly for optical encoder having affixed optical reference markers
    1.
    发明申请
    Scale assembly for optical encoder having affixed optical reference markers 失效
    具有固定的光学参考标记的光学编码器的刻度组件

    公开(公告)号:US20070144026A1

    公开(公告)日:2007-06-28

    申请号:US11598257

    申请日:2006-11-09

    IPC分类号: G01D5/347

    摘要: A flexible optical marker is applied to an optical scale substrate to make an optical scale assembly for an optical position encoder. The marker may be a limit marker, index marker, or other type of marker. The marker substrate may be a plastic film such as polyester, singulated from a “recombine” roll created by a web process. The marker has a microstructured pattern on one surface that is covered with a reflective metal coating. The marker also has an adhesive layer and is affixed to the optical scale substrate by a process of aligning the marker to an edge of the scale and then applying pressure to the upper surface of the marker. The marker may be applied with a handle portion that is separated from the marker after the marker is affixed. The marker may be especially useful with a flexible scale substrate such as a metal tape substrate. By affixing the marker to the scale substrate as a separate step of making an encoder scale, various benefits such as reduced inventory, cost, and lead time may be achieved.

    摘要翻译: 将柔性光学标记应用于光学尺度基板以制造用于光学位置编码器的光学尺度组件。 标记可以是限制标记,指数标记或其他类型的标记。 标记基底可以是由通过网状过程产生的“重组”辊形成的塑料膜,例如聚酯。 标记在一个表面上具有被反射金属涂层覆盖的微结构图案。 标记还具有粘合剂层,并通过将标记物与标尺的边缘对准并且然后向标记物的上表面施加压力的方法固定到光学秤基底上。 标记物可以在标记物固定之后施加与标记物分离的手柄部分。 该标记可能对于诸如金属带基材之类的柔性标尺基底特别有用。 通过将标记附着到刻度尺基板上,作为制作编码器刻度的单独步骤,可以实现诸如库存减少,成本和提前期的各种益处。

    Optical metrological scale and laser-based manufacturing method therefor
    2.
    发明申请
    Optical metrological scale and laser-based manufacturing method therefor 有权
    光学计量尺度和激光制造方法

    公开(公告)号:US20070240325A1

    公开(公告)日:2007-10-18

    申请号:US11546024

    申请日:2006-10-11

    IPC分类号: B23K26/00 A45B3/08

    摘要: A reflective metrological scale has a scale pattern of elongated side-by-side marks surrounded by reflective surface areas of a substrate, which may be a nickel-based metal alloy such as Invar® or Inconel® and may be a thin and elongated flexible tape. Each mark has a furrowed cross section and may have a depth in the range of 0.5 to 2 microns. The central region of each mark may be rippled or ridged and may be darkened to provide an enhanced optical reflection ratio with respect to surrounding reflective surface areas. A manufacturing method includes the repeated steps of (1) creating a scale mark by irradiating a surface of the substrate at a mark location with a series of overlapped pulses from a laser, each pulse having an energy density of less than about 1 joule per cm2, and (2) changing the relative position of the laser and the substrate by a displacement amount defining a next mark location on the substrate at which a next mark of the scale is to be created.

    摘要翻译: 反射计量尺度具有由基底的反射表面区域包围的细长的并排标记的刻度图形,其可以是诸如Invar或Inconel的镍基金属合金,并且可以是薄的 和细长的柔性胶带。 每个标记具有沟槽的横截面并且可以具有在0.5至2微米范围内的深度。 每个标记的中心区域可以是波纹或脊状的,并且可以变暗,以提供相对于周围的反射表面区域的增强的光反射率。 一种制造方法包括以下重复步骤:(1)通过在来自激光的一系列重叠脉冲的标记位置处照射基板的表面来产生刻度标记,每个脉冲的能量密度小于约1焦耳/厘米 < SUP> 2>和(2)通过在衬底上限定下一标记位置的位移量来改变激光和衬底的相对位置,在该衬底上将要生成刻度的下一个标记。