Abstract:
The present disclosure provides, inter alia, apparatuses for preparing a suppressor seal of a spark plug insulator assembly, and processes for fabricating and/or assembling a spark plug insulator assembly using the same. Also provided are automated systems for fabricating and/or assembling a spark plug insulator assembly, which includes an induction heating apparatus disclosed herein and other components such as, e.g., an auxiliary unit and a control unit, to automate and accelerate the manufacturing process.
Abstract:
Disclosed herein is a spark plug comprising an insulative sleeve. A glaze coating is disposed on the exterior surface of the insulative sleeve. The glaze coating comprises a silicate glass, a phosphorous glass, a borosilicate glass, or a combination of the foregoing glasses wherein the glasses are independently modified with a modifier selected from the group consisting of alkali group metals, alkali earth group metals, aluminum, and a combination of two or more of the foregoing modifiers and further wherein the glaze coating has a glass transition temperature (Tg) of 300 to 1000 degrees Celsius.
Abstract:
A method of applying a coating to a spark plug insulator comprises the steps of forming a slurry solution and applying the slurry solution as a first coating to an insulative sleeve configured for use in a spark plug. The method further includes the step of heat treating the insulative sleeve to a temperature of between about 500 degrees Celsius and about 1000 degrees Celsius for between about 10 minutes and about 2 hour(s). Still further, the method includes the step of applying a second coating overlying at least a portion of the first coating, wherein the second coating comprises an organic binder.
Abstract:
A spark plug is provided having a resistor. The resistor is made from resistor glass material containing an alkali free barium alumino-silicate glass mixed with mullite. In one embodiment, the resistor is a 15 to 30 wt % alkali free barium alumino-silicate glass and 10 to 25 wt % mullite. The resistor material provides for a greater processing kiln temperature range with reduced resistor variability and improved durability performance.
Abstract:
A method of manufacturing an insulator for a spark plug comprises the steps of combining at least two raw materials to form a powdered insulator formulation, spray drying the powdered insulator formulation, and pressing the powdered insulator formulation to create an insulator blank. The method further includes the steps of bisque firing the insulator blank, grinding the bisque fired insulator blank to form the insulator, and sintering the insulator.
Abstract:
A system for testing an insulative material for a spark plug comprises a test spark plug having at least a center electrode and an insulator comprised of an insulative material surrounding at least a portion of the center electrode, wherein the insulator has an end that is closed, whereby the closed end of the insulator encloses an end of the center electrode. The system may further include a test engine that simulates engine conditions, wherein a conventional spark plug is installed in a first ignition port of the test engine and the test spark plug is installed in a second ignition portion of the test engine and a control system for controlling ignition signals to the test spark plug and the conventional spark plug.
Abstract:
A system for testing an insulative material for a spark plug comprises a test spark plug having at least a center electrode and an insulator comprised of an insulative material surrounding at least a portion of the center electrode, wherein the insulator has an end that is closed, whereby the closed end of the insulator encloses an end of the center electrode. The system further includes a test engine that simulates engine conditions, wherein a conventional spark plug is installed in a first ignition port of the test engine and the test spark plug is installed in a second ignition portion of the test engine and a control system for controlling ignition signals to the test spark plug and the conventional spark plug.
Abstract:
An insulator for a spark plug comprises a first segment surrounding the terminal, a second segment extending from the first segment, and a third segment extending from the second segment. A gap is disposed between the third segment of the insulator and the outer shell. At least one coating having a least one layer is disposed on a surface of the third segment.
Abstract:
An insulator for a spark plug comprises a first segment surrounding the terminal, a second segment extending from the first segment, and a third segment extending from the second segment. A gap is disposed between the third segment of the insulator and the outer shell. At least one coating having a least one layer is disposed on a surface of the third segment.
Abstract:
A method of applying a coating to a spark plug insulator comprises the steps of forming a slurry solution and applying the slurry solution as a first coating to an insulative sleeve configured for use in a spark plug. The method further includes the step of heat treating the insulative sleeve to a temperature of between about 500 degrees Celsius and about 1000 degrees Celsius for between about 10 minutes and about 2 hour(s). Still further, the method includes the step of applying a second coating overlying at least a portion of the first coating, wherein the second coating comprises an organic binder.