Abstract:
The present invention relates to an additive manufacturing system and its methods. The system includes a material conveyor, an energy source, and a micro-forging device. The material conveyor is configured to convey material. The energy source is configured to direct an energy beam toward the material, the energy beam fuses at least a portion of the material to form a solidified portion. The micro-forging device is movable along with the material conveyor for forging the solidified portion, wherein the micro-forging device comprises a first forging hammer and a second forging hammer, the first forging hammer is configured to impact the solidified portion to generate a first deformation, and the second forging hammer is configured to impact the solidified portion to generate a second deformation greater than the first deformation.
Abstract:
A system is configured for machining a workpiece (100), the workpiece includes an interior surface (110) that defines an internal passage (112). The system includes an electrode (116) located within the internal passage and electrically isolated from the workpiece, an electrolyte supply, a power supply, and a remover. The electrolyte supply is configured for circulating an electrolyte in a gap between the electrode and the workpiece. The power supply is configured for applying a voltage between the electrode and the workpiece to facilitate smoothing the interior surface. The remover is configured for completely removing the electrode from within the internal passage after smoothing the interior surface.
Abstract:
The present invention relates to an additive manufacturing system and its methods. The system includes a material conveyor, an energy source, and a micro-forging device. The material conveyor is configured to convey material. The energy source is configured to direct an energy beam toward the material, the energy beam fuses at least a portion of the material to form a solidified portion. The micro-forging device is movable along with the material conveyor for forging the solidified portion, wherein the micro-forging device comprises a first forging hammer and a second forging hammer, the first forging hammer is configured to impact the solidified portion to generate a first deformation, and the second forging hammer is configured to impact the solidified portion to generate a second deformation greater than the first deformation.
Abstract:
A process plan optimization method for manufacturing a workpiece by adding a material in a plurality of layers is provided. The method includes: building a predicting model, the predicting model configured to predict a temperature variation of at least a portion of the workpiece; predicting an expected temperature variation of the portion of the workpiece to be manufactured during a given time period based on the predicting model and the process plan; and adjusting the process plan in response to the expected temperature variation of the portion failing to meet a preset condition, to make the expected temperature variation of the portion meet the preset condition.
Abstract:
A system is configured for machining a workpiece (100), the workpiece includes an interior surface (110) that defines an internal passage (112). The system includes an electrode (116) located within the internal passage and electrically isolated from the workpiece, an electrolyte supply, a power supply, and a remover. The electrolyte supply is configured for circulating an electrolyte in a gap between the electrode and the workpiece. The power supply is configured for applying a voltage between the electrode and the workpiece to facilitate smoothing the interior surface. The remover is configured for completely removing the electrode from within the internal passage after smoothing the interior surface.
Abstract:
A wind turbine includes multiple blades, multiple Micro Inertial Measurement Units (MIMUs) for sensing parameter signals of the blades, and a control system. The control system includes a blade bending moment calculation unit, a blade bending moment error signal calculation unit, and a pitch angle compensation command calculation unit. The blade bending moment calculation unit is used for calculating blade bending moment values of the blades based at least on the sensed parameters. The blade bending moment error signal calculation unit is used for calculating blade bending moment error signals of the blades based on the calculated blade bending moment values of the blades and multiple blade bending moment commands. The pitch angle compensation command calculation unit is used for calculating pitch angle compensation commands of the blades based on the calculated blade bending moment error signals to adjust pitch angles of the blades respectively.