Thermoplastic materials for orthoses and prostheses
    2.
    发明授权
    Thermoplastic materials for orthoses and prostheses 有权
    用于矫形器和假体的热塑性材料

    公开(公告)号:US08088320B1

    公开(公告)日:2012-01-03

    申请号:US12901549

    申请日:2010-10-10

    IPC分类号: B29C70/00

    CPC分类号: B29C70/465 B29K2101/12

    摘要: Material and method for reducing creep in orthotics and prosthetics. Thermoplastic resin plies and fiber veil plies with a substantially porous structure composed of discontinuous fibers held together by small amounts of polymeric binder between the fiber contact points are consolidated under heat and pressure. This causes the resin to flow into the porous voids and the binder to dissociate from the contact points, producing a composite material with an embedded fiber veil remnant that retains the three dimensional structure of the original fiber veil. The various fibers can move freely with respect to one another at melt temperature, while the orientation of the fibers in the fiber veil remnant resists bending in all directions at lower temperatures. This composite material can then be vacuum thermoformed into at least one complex component of an orthotic device or prosthetic device, such as a complex component with a double horizon bend.

    摘要翻译: 用于减少矫形器和假肢蠕变的材料和方法。 通过在纤维接触点之间由少量聚合物粘合剂保持在一起的具有由不连续纤维组成的基本上多孔结构的热塑性树脂层和纤维帘布层在热和压力下被固结。 这导致树脂流入多孔空隙和粘合剂以从接触点离解,产生具有保留原始纤维面纱的三维结构的嵌入的纤维面纱残余物的复合材料。 各种纤维可以在熔融温度下相对于彼此自由移动,而纤维面纱残余物中的纤维的取向在较低温度下抵抗在所有方向上的弯曲。 然后可以将该复合材料真空热成型为矫正装置或假体装置的至少一个复合部件,例如具有双层水平弯曲的复合部件。