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公开(公告)号:US10593061B2
公开(公告)日:2020-03-17
申请号:US16243178
申请日:2019-01-09
Applicant: HONDA MOTOR CO., LTD.
Inventor: Hidetaka Hokazono , Yoshiyuki Izumi , Yasuyuki Kimura , Masahiko Kamiyama , Naoki Ito , Yutaka Matsumoto , Daisuke Ueno
Abstract: A conductive-wire position inspecting device includes: a reference body disposed in a radial direction of a stator core; an imaging device configured to image a conductive wire and the reference body; and a calculating device configured to find a relative position and a relative angle of the conductive wire with respect to the reference body, based on an obtained image. In addition, the conductive-wire position inspecting device includes a determining device configured to determine whether or not the found relative position and relative angle are within respective permissible ranges, and if they are within the permissible ranges, determine the position of the conductive wire to be acceptable.
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公开(公告)号:US20190081540A1
公开(公告)日:2019-03-14
申请号:US16084835
申请日:2017-03-17
Applicant: HONDA MOTOR CO., LTD.
Inventor: Keiichiro Oka , Yutaka Matsumoto
IPC: H02K15/085 , H02K1/16 , H02K3/12
Abstract: An electric conductor insertion device and insertion method with which the impact of variations in axial direction length of a stator core can be suppressed. An insertion device includes: a guide part that guides a leg part into a slot; a pair of expanding plates that extend in an insertion direction and are capable of expanding at the distal end side; a relative movement part that relatively moves the guide part or a stator core in the axial direction so that distal ends of the expanding plates are disposed on the inside of a protruding part of the insulation paper; a pressing part that presses a top surface of the stator core downwards in the axial direction; and an insertion movement part that inserts the leg part and presses the leg part in the insertion direction to insert the leg part into the slot.
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公开(公告)号:US09871430B2
公开(公告)日:2018-01-16
申请号:US14488363
申请日:2014-09-17
Applicant: HONDA MOTOR CO., LTD.
Inventor: Kenichi Ohno , Yutaka Matsumoto , Shinichi Kawano , Daisuke Ueno
CPC classification number: H02K15/064 , H02K15/0414 , Y10T29/49009 , Y10T29/532
Abstract: Provided are an insertion method and an insertion apparatus for efficiently and reliably inserting a plurality of coil elements aligned in a ring shape into respective slots of a stator core. In an insertion method of inserting, the insertion method includes a coil element alignment process S3 of forming an assembly body 50 by assembling the plurality of coil elements 40 in a ring shape in the state where the turn portions 42 alternately overlap each other, a supporting process S42 of supporting the assembly body 50 by using the turn portions 42, and an insertion process S45 of allowing the assembly body 50 and the stator core 60 to be close to each other and inserting the leg portions 41 of the coil elements 40 of the assembly body 50 into the slots 61.
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公开(公告)号:US10742101B2
公开(公告)日:2020-08-11
申请号:US15831552
申请日:2017-12-05
Applicant: HONDA MOTOR CO., LTD.
Inventor: Kenichi Ohno , Yutaka Matsumoto , Shinichi Kawano , Daisuke Ueno
Abstract: Provided are an insertion method and an insertion apparatus for efficiently and reliably inserting a plurality of coil elements aligned in a ring shape into respective slots of a stator core. In an insertion method of inserting, the insertion method includes a coil element alignment process S3 of forming an assembly body 50 by assembling the plurality of coil elements 40 in a ring shape in the state where the turn portions 42 alternately overlap each other, a supporting process S42 of supporting the assembly body 50 by using the turn portions 42, and an insertion process S45 of allowing the assembly body 50 and the stator core 60 to be close to each other and inserting the leg portions 41 of the coil elements 40 of the assembly body 50 into the slots 61.
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公开(公告)号:US20190296622A1
公开(公告)日:2019-09-26
申请号:US16437439
申请日:2019-06-11
Applicant: HONDA MOTOR CO., LTD.
Inventor: Daisuke Ueno , Kenichi Ohno , Yutaka Matsumoto , Shinichi Kawano , Mitsugu Ueno
IPC: H02K15/085 , H02K15/06 , H02K3/12
Abstract: Provided are an alignment method and an alignment device by which, immediately before aligning, the leg parts of adjacent conductors do not interfere with each other. The alignment method, in which by providing a plurality of coil elements (40) in an annular shape and moving the plurality of coil elements (40) in a direction in which the diameter of the annular shape is reduced, the plurality of coil elements (40) are aligned in a state where turn sections (42) provided at substantially apex portions are alternately overlapped, wherein the plurality of coil elements (40) are aligned by moving each of the plurality of coil elements (40) toward an annularly shaped center, and while doing so, rotating the plurality of coil elements about a rotation axis (231e) that is parallel to the central axis (C1) of the annular shape.
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公开(公告)号:US20140013592A1
公开(公告)日:2014-01-16
申请号:US13938426
申请日:2013-07-10
Applicant: HONDA MOTOR CO., LTD.
Inventor: Toru Yoshida , Mitsuhiro Yamada , Yutaka Matsumoto , Kenichi Ohno , Kazuhito Hiraga , Junji Nakajima
IPC: H02K15/02
CPC classification number: H02K15/024 , H02K15/064 , H02K15/067 , H02K15/085 , Y10T29/49071 , Y10T29/49073 , Y10T29/53078 , Y10T29/5313 , Y10T29/53143 , Y10T29/532
Abstract: An insertion system for electrical conductors is provided that can widen the gap between insulating paper. An insertion system (1) includes: a first moving part (4) that causes a leg of the coil element (10) to move in an insertion direction of a slot (16); a guide part (3) that guides the leg into the slot (16); and a pair of first spreader plates (7A) and a pair of second spreader plates (7B) that can spread at a leading end side thereof, in which these pairs of spreader plates are formed so as to extend inclined relative to the insertion direction so as to approach each other towards a leading end side, and a gap therebetween is narrower than a width of insulating paper (17) at the leading end side, and is wider than a width of the leg of the coil element (10) at a base end side.
Abstract translation: 提供了用于电导体的插入系统,其可以加宽绝缘纸之间的间隙。 插入系统(1)包括:第一移动部件(4),其使所述线圈元件(10)的腿沿槽(16)的插入方向移动; 引导部分(3),其将所述腿引导到所述狭槽(16)中; 以及一对第一扩展板(7A)和一对可在其前端侧扩展的第二扩展板(7B),其中这些扩展板对形成为相对于插入方向倾斜延伸 为了朝向前端侧彼此接近,并且它们之间的间隙比前端侧的绝缘纸(17)的宽度窄,并且比在线圈元件(10)的腿的宽度宽 基端
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公开(公告)号:US11146155B2
公开(公告)日:2021-10-12
申请号:US16437439
申请日:2019-06-11
Applicant: HONDA MOTOR CO., LTD.
Inventor: Daisuke Ueno , Kenichi Ohno , Yutaka Matsumoto , Shinichi Kawano , Mitsugu Ueno
IPC: H02K15/085 , H02K15/06 , H02K3/12 , H02K15/00 , H02K15/04
Abstract: Provided are an alignment method and an alignment device by which, immediately before aligning, the leg parts of adjacent conductors do not interfere with each other. The alignment method, in which by providing a plurality of coil elements (40) in an annular shape and moving the plurality of coil elements (40) in a direction in which the diameter of the annular shape is reduced, the plurality of coil elements (40) are aligned in a state where turn sections (42) provided at substantially apex portions are alternately overlapped, wherein the plurality of coil elements (40) are aligned by moving each of the plurality of coil elements (40) toward an annularly shaped center, and while doing so, rotating the plurality of coil elements about a rotation axis (231e) that is parallel to the central axis (C1) of the annular shape.
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公开(公告)号:US10950000B2
公开(公告)日:2021-03-16
申请号:US16788367
申请日:2020-02-12
Applicant: HONDA MOTOR CO., LTD.
Inventor: Hidetaka Hokazono , Yoshiyuki Izumi , Yasuyuki Kimura , Masahiko Kamiyama , Naoki Ito , Yutaka Matsumoto , Daisuke Ueno
Abstract: A conductive-wire position inspecting device includes: a reference body disposed in a radial direction of a stator core; an imaging device configured to image a conductive wire and the reference body; and a calculating device configured to find a relative position and a relative angle of the conductive wire with respect to the reference body, based on an obtained image. In addition, the conductive-wire position inspecting device includes a determining device configured to determine whether or not the found relative position and relative angle are within respective permissible ranges, and if they are within the permissible ranges, determine the position of the conductive wire to be acceptable.
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公开(公告)号:US20180097426A1
公开(公告)日:2018-04-05
申请号:US15831552
申请日:2017-12-05
Applicant: HONDA MOTOR CO., LTD.
Inventor: Kenichi Ohno , Yutaka Matsumoto , Shinichi Kawano , Daisuke Ueno
Abstract: Provided are an insertion method and an insertion apparatus for efficiently and reliably inserting a plurality of coil elements aligned in a ring shape into respective slots of a stator core. In an insertion method of inserting, the insertion method includes a coil element alignment process S3 of forming an assembly body 50 by assembling the plurality of coil elements 40 in a ring shape in the state where the turn portions 42 alternately overlap each other, a supporting process S42 of supporting the assembly body 50 by using the turn portions 42, and an insertion process S45 of allowing the assembly body 50 and the stator core 60 to be close to each other and inserting the leg portions 41 of the coil elements 40 of the assembly body 50 into the slots 61.
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公开(公告)号:US09444315B2
公开(公告)日:2016-09-13
申请号:US14488356
申请日:2014-09-17
Applicant: HONDA MOTOR CO., LTD.
Inventor: Satoru Saito , Yutaka Matsumoto , Daisuke Ueno
IPC: H02K15/04 , H02K15/085 , H02K15/00
CPC classification number: H02K15/085 , H02K15/0043 , H02K15/04 , H02K15/0428 , Y10T29/49009
Abstract: An arrangement apparatus and an arrangement method of allowing gripping devices to grip electrical conductors by using inexpensive, simple, and small-sized configurations. A stator manufacturing apparatus for arranging coil elements in a ring shape includes: a plurality of gripping devices that are arranged in a ring shape and grip coil elements; robot arms that supply the coil elements to the gripping devices; and a turntable that integrally rotates the plurality of gripping devices. According to this, the gripping devices are rotated by the turntable is aligned in a ring shape, and thus, the coil elements are supplied to the arrangement points by the robot arms and the plurality of coil elements can be aligned in a ring shape while gripped by the gripping devices.
Abstract translation: 一种使用便宜,简单和小型配置允许夹持装置夹持电导体的布置装置和布置方法。 用于布置环形线圈元件的定子制造装置包括:多个夹持装置,其设置成环形并且夹紧线圈元件; 将线圈元件供给到夹持装置的机器人臂; 以及使多个夹持装置一体旋转的转台。 据此,夹持装置由旋转体旋转成环状,由此,线圈元件由机器人手臂供给至布置点,并且多个线圈元件能够被夹持在环状中。 通过夹持装置。
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