Abstract:
Turbine blade airfoils, film cooling systems thereof, and methods for forming improved film cooled components are provided. The turbine blade airfoil has an external wall surface and comprises leading and trailing edges, pressure and suction sidewalls both extending between the leading and the trailing edges, an internal cavity, one or more isolation trenches in the external wall surface, a plurality of film cooling holes arranged in cooling rows, and a plurality of span-wise surface connectors interconnecting the outlets of the film cooling holes in the same cooling row to form a plurality of rows of interconnected film cooling holes. Each film cooling hole has an inlet connected to the internal cavity and an outlet opening onto the external wall surface. The span-wise surface connectors in at least one selected row of interconnected film cooling holes are disposed in the one or more isolation trenches.
Abstract:
A method of manufacturing a cooled gas turbine component includes forming a core with an outer surface. The outer surface includes a core feature. The method also includes casting an outer wall of an airfoil about the core. The outer wall has an exterior surface and an interior surface. The interior surface includes a shaped inlet portion that corresponds to the core feature. Moreover, the method includes forming an outlet portion through the outer wall to fluidly connect the outlet portion to the shaped inlet portion. The shaped inlet portion and the outlet portion cooperatively define a cooling aperture through the outer wall.
Abstract:
Turbine blade airfoils, showerhead film cooling systems thereof, and methods for cooling the turbine blade airfoils using the same are provided. The airfoil has a leading edge and a trailing edge, a pressure sidewall and a suction sidewall both extending between the leading and the trailing edges, and an internal cavity for supplying cooling air. A showerhead of film cooling holes is connected to the internal cavity. Each film cooling hole has an inlet connected to the internal cavity and an outlet opening onto an external wall surface at the leading edge of the airfoil. A plurality of surface connectors is formed in the external wall surface. Each surface connector of the plurality of surface connectors interconnects the outlets of at least one selected pair of the film cooling holes.
Abstract:
A method of manufacturing a cooled gas turbine component includes forming a core with an outer surface. The outer surface includes a core feature. The method also includes casting an outer wall of an airfoil about the core. The outer wall has an exterior surface and an interior surface. The interior surface includes a shaped inlet portion that corresponds to the core feature. Moreover, the method includes forming an outlet portion through the outer wall to fluidly connect the outlet portion to the shaped inlet portion. The shaped inlet portion and the outlet portion cooperatively define a cooling aperture through the outer wall.
Abstract:
The turbine rotor blade includes a platform with a first side and a second side; an airfoil extending from the first side of the platform; and an attachment portion extending from the second side of the platform. The attachment portion includes first and second side surfaces and a base surface on an underside of the attachment portion between the first and second side surface. The base surface includes at least one curved segment or angled segment.
Abstract:
A method of manufacturing a cooled gas turbine component includes forming a core with an outer surface. The outer surface includes a core feature. The method also includes casting an outer wall of an airfoil about the core. The outer wall has an exterior surface and an interior surface. The interior surface includes a shaped inlet portion that corresponds to the core feature. Moreover, the method includes forming an outlet portion through the outer wall to fluidly connect the outlet portion to the shaped inlet portion. The shaped inlet portion and the outlet portion cooperatively define a cooling aperture through the outer wall.
Abstract:
An airfoil includes a leading edge and an opposing trailing edge. The airfoil includes a pressure sidewall and an opposing suction sidewall. A leading edge cavity is defined between the pressure sidewall and the suction sidewall. The leading edge cavity has a first end opposite the leading edge and a second end defined at a rib. The airfoil includes at least one pin structure defined in the leading edge cavity between the first end and the second end. The at least one pin structure includes a main body and a first branch. The main body is coupled to the second end and extends toward the first end. The first branch extends from the main body toward the first end.
Abstract:
Turbine blade airfoils, film cooling systems thereof, and methods for forming improved film cooled components are provided. The turbine blade airfoil has an external wall surface and comprises leading and trailing edges, pressure and suction sidewalls both extending between the leading and the trailing edges, an internal cavity, one or more isolation trenches in the external wall surface, a plurality of film cooling holes arranged in cooling rows, and a plurality of span-wise surface connectors interconnecting the outlets of the film cooling holes in the same cooling row to form a plurality of rows of interconnected film cooling holes. Each film cooling hole has an inlet connected to the internal cavity and an outlet opening onto the external wall surface. The span-wise surface connectors in at least one selected row of interconnected film cooling holes are disposed in the one or more isolation trenches.
Abstract:
Turbine blade airfoils, showerhead film cooling systems thereof, and methods for cooling the turbine blade airfoils using the same are provided. The airfoil has a leading edge and a trailing edge, a pressure sidewall and a suction sidewall both extending between the leading and the trailing edges, and an internal cavity for supplying cooling air. A showerhead of film cooling holes is connected to the internal cavity. Each film cooling hole has an inlet connected to the internal cavity and an outlet opening onto an external wall surface at the leading edge of the airfoil. A plurality of surface connectors is formed in the external wall surface. Each surface connector of the plurality of surface connectors interconnects the outlets of at least one selected pair of the film cooling holes.
Abstract:
A method of manufacturing a cooled gas turbine component includes forming a core with an outer surface. The outer surface includes a core feature. The method also includes casting an outer wall of an airfoil about the core. The outer wall has an exterior surface and an interior surface. The interior surface includes a shaped inlet portion that corresponds to the core feature. Moreover, the method includes forming an outlet portion through the outer wall to fluidly connect the outlet portion to the shaped inlet portion. The shaped inlet portion and the outlet portion cooperatively define a cooling aperture through the outer wall.