-
公开(公告)号:US12109644B2
公开(公告)日:2024-10-08
申请号:US17395714
申请日:2021-08-06
Applicant: Hamilton Sundstrand Corporation
Inventor: Eric Karlen , William Louis Wentland
IPC: B22F9/04 , B22F1/17 , B23K15/00 , B23K26/00 , B23K26/342 , B33Y10/00 , B33Y70/10 , B22F10/28 , B23K103/10 , B23K103/16
CPC classification number: B23K15/0093 , B22F1/17 , B22F9/04 , B23K15/0086 , B23K26/0006 , B23K26/342 , B33Y10/00 , B33Y70/10 , B22F10/28 , B23K2103/10 , B23K2103/166 , Y02P10/25
Abstract: A method for making an article is disclosed. According to the method, a digital model of the article is generated. The digital model is inputted into an additive manufacturing apparatus comprising an energy source. The additive manufacturing apparatus applies energy from the energy source to successively applied incremental quantities of a powder to fuse the powder to form the article corresponding to the digital model. The powder particles individually include a composite core including a first phase of a first metal and a second phase of a ceramic. A first shell including a second metal is disposed over the core.
-
公开(公告)号:US11618081B2
公开(公告)日:2023-04-04
申请号:US17501054
申请日:2021-10-14
Applicant: Hamilton Sundstrand Corporation
Inventor: Eric Karlen , William Louis Wentland , Sergey Mironets , Robert Bianco
Abstract: A method for making an article is disclosed. The method involves inputting a digital model of an article into an additive manufacturing apparatus comprising an energy source. The additive manufacturing apparatus applies energy from the energy source to successively applied incremental quantities of a powder to fuse the powder to form the article corresponding to the digital model. The powder includes an aluminum alloy having 2.00-10.00 wt. % cerium, 0.50-2.50 wt. % titanium, 0-3.00 wt. % nickel, 0-0.75 wt. % nitrogen, 0-0.05 wt. % other alloying elements, and the balance of aluminum, based on the total weight of the aluminum alloy.
-
公开(公告)号:US20220032374A1
公开(公告)日:2022-02-03
申请号:US17501054
申请日:2021-10-14
Applicant: Hamilton Sundstrand Corporation
Inventor: Eric Karlen , William Louis Wentland , Sergey Mironets , Robert Bianco
Abstract: A method for making an article is disclosed. The method involves inputting a digital model of an article into an additive manufacturing apparatus comprising an energy source. The additive manufacturing apparatus applies energy from the energy source to successively applied incremental quantities of a powder to fuse the powder to form the article corresponding to the digital model. The powder includes an aluminum alloy having 2.00-10.00 wt. % cerium, 0.50-2.50 wt. % titanium, 0-3.00 wt. % nickel, 0-0.75 wt. % nitrogen, 0-0.05 wt. % other alloying elements, and the balance of aluminum, based on the total weight of the aluminum alloy.
-
公开(公告)号:US20210362267A1
公开(公告)日:2021-11-25
申请号:US17395714
申请日:2021-08-06
Applicant: Hamilton Sundstrand Corporation
Inventor: Eric Karlen , William Louis Wentland
Abstract: A method for making an article is disclosed. According to the method, a digital model of the article is generated. The digital model is inputted into an additive manufacturing apparatus comprising an energy source. The additive manufacturing apparatus applies energy from the energy source to successively applied incremental quantities of a powder to fuse the powder to form the article corresponding to the digital model. The powder particles individually include a composite core including a first phase of a first metal and a second phase of a ceramic. A first shell including a second metal is disposed over the core.
-
公开(公告)号:US11084092B2
公开(公告)日:2021-08-10
申请号:US16665079
申请日:2019-10-28
Applicant: Hamilton Sundstrand Corporation
Inventor: Sergey Mironets , William Louis Wentland
Abstract: A method of manufacturing a component includes making a preform from a powdered material, the preform having a density in a range from 70 to 95% of theoretical density of the material, The method also includes sintering the preform using a Field Assisted Sintering Technique (FAST) process to produce a component having a density of greater than 97% of the theoretical density of the material. Components, in particular low aspect components, formed by said method are also described.
-
公开(公告)号:US20190091804A1
公开(公告)日:2019-03-28
申请号:US15714490
申请日:2017-09-25
Applicant: Hamilton Sundstrand Corporation
Inventor: Eric W. Karlen , William Louis Wentland
IPC: B23K26/342 , B33Y10/00 , B33Y40/00 , B23K26/00 , B23K26/082 , B23K26/144
Abstract: A method of making an article is disclosed. According to the method, an energy beam is directed to a build location on a substrate, and a first powder material is delivered to the build location on the substrate and melted with the energy beam. A second powder material is delivered to the build location on the substrate over the first material and melted with the energy beam. The direction of the energy beam and delivery and melting of the first and second powders is repeated at multiple build locations on the substrate to form a solid surface of the article of the second material. The solid surface comprising the second material is subjected to a finishing process.
-
公开(公告)号:US20180370215A1
公开(公告)日:2018-12-27
申请号:US15631814
申请日:2017-06-23
Applicant: Hamilton Sundstrand Corporation
Inventor: Sergey Mironets , William Louis Wentland , Diana Giulietti , Colette Opsahl Fennessy
Abstract: An example method of making a component includes providing a digital model of a component to a software program, the software program operable to slice the digital model into digital layers and raster each digital layer into digital segments, the digital segments delineated by digital raster lines. The method further includes depositing a first layer of powdered material onto a platform, compacting the first layer of powered material into a first compacted layer, sintering the first compacted layer along lines corresponding to the digital raster lines using a laser, wherein the laser operates at a first power and a first scan speed, and sintering the first compacted layer along a perimeter of the first compacted layer using the laser to form a first unitary layer, wherein the laser operates at a second power and a second scan speed, wherein the ratio of the first power to the second power is less than about 3. An apparatus for making a component is also disclosed.
-
公开(公告)号:US11701707B2
公开(公告)日:2023-07-18
申请号:US17394585
申请日:2021-08-05
Applicant: Hamilton Sundstrand Corporation
Inventor: Sergey Mironets , William Louis Wentland
CPC classification number: B22F5/08 , B22F3/14 , B22F10/28 , B33Y10/00 , B33Y80/00 , B22F2998/10 , B22F10/28 , B22F3/105
Abstract: A method of manufacturing a component includes making a preform from a powdered material, the preform having a density in a range from 70 to 95% of theoretical density of the material, The method also includes sintering the preform using a Field Assisted Sintering Technique (FAST) process to produce a component having a density of greater than 97% of the theoretical density of the material. Components, in particular low aspect components, formed by said method are also described.
-
公开(公告)号:US10354768B2
公开(公告)日:2019-07-16
申请号:US15402577
申请日:2017-01-10
Applicant: Hamilton Sundstrand Corporation
Inventor: Eric Karlen , William Louis Wentland
Abstract: A structure for preventing a scan by a beam is provided. The structure includes a primary material forming the structure. The primary material includes a first mass attenuation coefficient enabling the primary material to be penetrated by the beam. The structure also includes a matrix of dense particles within the primary material. The dense particles include secondary materials different than the primary material. The secondary materials comprise a subsequent mass attenuation coefficient that is greater than the first mass attenuation coefficient of the primary material. The subsequent mass attenuation coefficient enables the dense particles to attenuate the beam to distort the scan.
-
公开(公告)号:US20190180896A1
公开(公告)日:2019-06-13
申请号:US15837770
申请日:2017-12-11
Applicant: Hamilton Sundstrand Corporation
Inventor: Eric W. Karlen , William Louis Wentland
Abstract: A particle for use in a powder-based additive manufacturing process includes a magnetic core having a first magnetic permeability, and an aluminum alloy coating surrounding the magnetic core. The aluminum alloy coating has a second magnetic permeability lower than the first magnetic permeability.
-
-
-
-
-
-
-
-
-