摘要:
A hydraulically needled nonwoven pulp fiber web is disclosed. This nonwoven pulp fiber web has a mean flow pore size ranging from about 18 to about 100 microns, and a Frazier porosity of at least about 100 cfm/ft.sup.2. The web may also be characterized by a specific volume ranging from about 8 to about 15 cm.sup.3 /g. The nonwoven pulp fiber web may contain a significant proportion of low-average fiber length pulp and still have a total absorptive capacity greater than about 500 percent and a wicking rate greater than about 2 centimeters per 15 seconds. The hydraulically needled nonwoven pulp fiber web may be used as a hand towel, wipe, or as a fluid distribution material in an absorbent personal care product. Also disclosed is a method of making the hydraulically needled nonwoven pulp fiber web.
摘要:
Disclosed is a process of making an superabsorbent composite material which contains a hydraulically-needled fibrous web and superabsorbent materials. The method includes the steps of providing a nonwoven fibrous web; hydraulically needling the nonwoven web to enhance its liquid distribution properties; and introducing dry superabsorbent materials into intimate bonding contact with at least one surface of the hydraulically needled fibrous web. Also disclosed is the superabsorbent nonwoven composite material made by the described process. The hydraulically needled fibrous web component of the material may contain pulp fibers, synthetic fibers, natural fibers, bicomponent fibers, continuous filaments or mixtures thereof. The superabsorbent composite material has a saturation capacity greater than about 500 percent and a wicking rate greater than about 12 centimeters per 15 minutes. The superabsorbent composite material may be used as a liquid management material in an absorbent product or absorbent structure.
摘要:
Disclosed is a continuous process of non-compressively and uniformly applying a liquid saturant throughout a permeable sheet. The process includes the steps of: 1) providing a continuously advancing permeable sheet having a first surface and a second surface, 2) depositing a substantially laminar flowing curtain of a liquid saturant generally across and onto the first surface of the continuously advancing permeable sheet, 3) applying a vacuum to the second surface of the continuously advancing permeable sheet, and 4) drawing a substantial portion of the liquid saturant through the permeable sheet to generate a substantially uniform distribution of liquid saturant throughout the permeable sheet. The process may also include the step of drying the liquid saturated permeable sheet. The dry bulk of the liquid saturant treated permeable sheet may be within about 15 percent of the dry bulk of an identical untreated permeable sheet. Also disclosed is a non-compressively and uniformly liquid saturant treated permeable sheet and an apparatus for non-compressively and uniformly applying a liquid saturant throughout a permeable sheet.
摘要:
A high pulp content nonwoven composite fabric is disclosed. The composite fabric contains more than about 70 percent, by weight, pulp fibers which are hydraulically entangled into a continuous filament substrate. This high pulp content composite nonwoven fabric may be used as a heavy duty wiper or as a fluid distribution material, cover material, and/or absorbent material in an absorbent personal care product. Also disclosed is a method of making the high pulp content nonwoven composite fabric.
摘要:
A high pulp content nonwoven composite fabric is disclosed. The composite fabric contains more than about 70 percent, by weight, pulp fibers which are hydraulically entangled into a continuous filament substrate. This high pulp content composite nonwoven fabric may be used as a heavy duty wiper or as a fluid distribution material, cover material, and/or absorbent material in an absorbent personal care product. Also disclosed is a method of making the high pulp content nonwoven composite fabric.
摘要:
Disclosed is a continuous process of non-compressively and uniformly applying a liquid saturant throughout a permeable sheet. The process includes the steps of: 1) providing a continuously advancing permeable sheet having a first surface and a second surface, 2) depositing a substantially laminar flowing curtain of a liquid saturant generally across and onto the first surface of the continuously advancing permeable sheet, 3) applying a vacuum to the second surface of the continuously advancing permeable sheet, and 4) drawing a substantial portion of the liquid saturant through the permeable sheet to generate a substantially uniform distribution of liquid saturant throughout the permeable sheet. The process may also include the step of drying the liquid saturated permeable sheet. The dry bulk of the liquid saturant treated permeable sheet may be within about 15 percent of the dry bulk of an identical untreated permeable sheet. Also disclosed is a non-compressively and uniformly liquid saturant treated permeable sheet and an apparatus for non-compressively and uniformly applying a liquid saturant throughout a permeable sheet.
摘要:
A composite nonwoven elastomeric web material, and method of forming such material, as well as a nonwoven elastomeric web material and method of forming such material, are disclosed. The composite web material is provided by hydraulically entangling a laminate of at least (1) a layer of meltblown fibers; and (2) at least one further layer, preferably of at least one of pulp fibers, staple fibers, meltblown fibers, and continuous filaments, with or without particulate material, with at least one of the layer of meltblown fibers and the further layer being elastic so as to form an elastic web material after hydraulic entanglement. The nonwoven elastomeric web material is provided by hydraulically entangling a layer of meltblown elastomeric fibers. The material formed can be cloth-like with smooth surfaces, and with isotropic elasticity and strength. Different texture properties, including a corrugated stretchable fabric, can be provided by pre-stretching and then hydraulically entangling while stretched.
摘要:
A use-dependent indicator system for detecting the exhaustion of an active chemical within an absorbent article is provided. The indicator system includes at least one dye component and a polymer mixture. The dye component(s) can be non-reactive and/or reactive dyes. The polymer mixture can contain a polymer, such as a latex adhesive, to facilitate control over the dissolution rate of the dye component(s). By controlling the dissolution rate of the dye component(s), an indicator system of the present invention can impart a change in color to signal the exhaustion of an active chemical incorporated within the absorbent article, such as an anti-microbial agent.
摘要:
Composite nonwoven non-elastic web materials and methods of forming the same are disclosed. The composite nonwoven non-elastic web materials are formed by hydraulically entangling a laminate of (a) at least one layer of meltblown fibers and (b) at least one layer of nonwoven material. The nonwoven material can comprise at least one of pulp fibers, staple fibers, meltblown fibers and substantially continuous filaments. The nonwoven material can also be a net, foam, etc. Each of the meltblown fiber layer and the nonwoven material layer is preferably made of non-elastic material.
摘要:
Nonwoven fibrous non-elastic webs, reinforced nonwoven fibrous non-elastic webs and methods of forming the same are disclosed. The nonwoven fibrous non-elastic webs are a hydraulically entangled coform or admixture of non-elastic meltblown fibers and fibrous material, with or without particulate material. The fibrous material (e.g., non-elastic fibrous material) can be at least one of pulp fibers, staple fibers, meltblown fibers and continuous filaments. The use of meltblown fibers facilitates the hydraulic entangling, resulting in a high degree of entanglement and enabling the more effective use of shorter fibrous material. The hydraulic entangling technique provides a nonwoven fibrous material having increased web strength and allows for better control of other product attributes, such as absorbency, wet strength, printability and abrasion resistance. The coform can be hydraulically entangled with a reinforcing material, e.g., a melt-spun nonwoven, a scrim, screen, net, etc.