摘要:
A method and apparatus for inspecting cylindrically configured pellets for surface defects is disclosed. At least one axially extending linear portion of the peripheral surface of the pellet is optically sensed. A set of discrete digital values representative of the optically sensed linear portion of the pellet surface is generated and the set of digital values is compared to a predetermined standard. Groups of digital values representative of adjacent locations on the surface of the pellet having values greater or less than the predetermined standard are identified. The area of adjacent digital values having a value above the standard, and the area of adjacent digital values having a value below the standard are calculated and compared to a predetermined area. The pellet is rejected when the calculated area exceeds a predetermined area. During inspection, the pellet is moved axially through an inspection station by first and second horizontally positioned substantially parallel and longitudinally extending pellet support rolls. The rolls are spaced a distance from each other less than the diameter of a pellet to be transferred. The rolls are rotated upward and outward from each other and chain dogs are positioned between the spaced rolls for engaging a pellet and moving the pellet along between the spaced pellet support rolls.
摘要:
A non-contact surface flaw detection system for workpieces such as nuclear fuel pellets transports the pellets continuously along an illuminated path while rotating them. A line scan camera records a series of line scans for the pellets and the resulting values of pellet reflectivity are digitized. Pixel values are compared to thresholds defined adaptively by averaging and/or using a video finite impulse response filter, to generate a binary map of "good" and "bad" pixels, that also defines the edges of the pellet in the map. A processor counts and associates bad pixels to logically define and assess blobs of bad pixels. The processor checks for coincidence of the edge pixels with a nominal edge line that best fits the edge, for finding edge flaws. The pellets assessed in this manner are selected or rejected. Camera sensor elements are normalized for gain and offset. Shifting of the pixel data cancels skew produced in scanning moving pellets. Convolution filters cancel isolated bad pixels and enhance contrast at the edge. For processing adjacent areas, the pixel image of the pellets can be tiled, flaws bridging the tile boundaries being assessed as a single blob. The apparatus is preferably arranged for parallel pipeline processing for sidewall and edge defects and can be embodied in a series of modular VME boards.
摘要:
A method and apparatus for monitoring the laser marking of a bar code label which has been laser marked onto the end of a nuclear fuel tube for unacceptable depth penetration of the heat affected zone. The average gray level value of the bar code label positioned on the end of the nuclear fuel tube is compared with a predetermined standard. In the method disclosed, a bar code label positioned on the surface of the nuclear fuel tube is optically sensed and a set of discrete digital values representative of the depth penetration of the heat affected zone is generated. The average digital value representative of the bar code label is calculated and the average digital value compared to a predetermined standard.
摘要:
A method and apparatus for determining the enrichment of uranium dioxide powder is disclosed. A uranium dioxide powder is contained within a closed receptacle having a top, side and bottom wall surfaces. The receptacle is turned upside down so that the uranium dioxide powder is shifted within the receptacle to obtain a more uniform bulk density of the powder contained therein. The natural gamma radiation emission count of the powder is detected while the receptacle is upside down to determine the enrichment thereof.
摘要:
A method and apparatus for passively scanning for the gamma radiation emission count of nuclear fuel contained within a nuclear fuel rod to determine enrichment uniformity are enclosed, and wherein a nuclear fuel rod containing a nuclear fuel is advanced along a linear path of travel and its natural gamma radiation emission count is repeatedly detected at each of a plurality of regularly spaced apart discrete segments along the length of the rod. The outputs from each of the detecting steps are summed to obtain a total gamma radiation count for each segment from which the enrichment values for each segment as well as the average enrichment of said fuel rod may be calculated.
摘要:
An inspection apparatus and method for testing nuclear fuel rods for helium leaks includes the basic operative steps of constantly leaking helium at a predetermined known value into a test chamber containing a fuel rod to be tested, and sampling the atmosphere within the chamber and measuring the helium in the atmosphere. A measured helium value below a preset minimum helium value indicates a malfunction in the inspection apparatus, whereas a measured helium value above a preset maximum helium value indicates the existence of a helium leak from the fuel rods. On the other hand, a measured helium value between the minimum and maximum helium values indicates the absence of a helium leak from the fuel rod.
摘要:
In a nuclear fuel rod identification system, indicia is provided on a nuclear fuel rod in two stages. In the first stage, by use of a laser beam a bar code is applied directly on the fuel rod cladding tube prior to loading it with nuclear fuel and attaching plugs to opposite ends thereof to provide an assembled fuel rod. In the second stage, after loading nuclear fuel into and attaching end plugs to opposite ends of the fuel rod cladding tube with the applied bar code to provide an assembled fuel rod, by use of a laser beam, identification and enrichment symbologies are applied respectively to the side and end of one of the end plugs of the assembled fuel rod.
摘要:
An apparatus for an integrated and automated fuel assembly inspection system includes a support base, an elongated fixture, top and bottom carriages and a pedestal. The top carriage is mounted to a pair of tracks on the fixture for vertical movement therealong. The pedestal is mounted on the base and aligned with the top carriage for supporting a nuclear fuel assembly therebetween. The bottom carriage has a central opening adapted to receive the fuel assembly therethrough such that the bottom carriage surrounds all sides of the fuel assembly. Also, the bottom carriage is mounted to the tracks for generally vertical movement along the fixture and the fuel assembly. D.C. stepping motors are mounted on the top and bottom carriages and coupled to a gear track for selectively driving the carriages along the fixture. Proximity sensors are movably disposed on the bottom carriage adjacent the sides of the fuel assembly for measuring its envelope when the bottom carriage is moved to and stationed at selected axial positions along the fuel assembly. Lasers and photodetectors are disposed on the top and bottom carriages for continuously monitoring fixture out-of-straightness and performing correction. Capacitive probes are disposed on the bottom carriage for measuring channel spacing between fuel rods of the fuel assembly, and photoswitches and an optical scale are disposed on the bottom carriage and the fixture for measuring fuel assembly length when the bottom carriage has been moved between the bottom and top nozzles of the fuel assembly.
摘要:
A fuel pellet surface defect inspection apparatus has an infeed conveyor, a discharge conveyor, and a slide and inspection assembly between the conveyors. The assembly includes a slide defining an inclined track having exit and entry ends adjacent the respective discharge and infeed conveyors. The entry end is at a higher elevation than the exit end. The assembly also includes an inspection station located along the track between its entry and exit ends. The station has lower and upper sound reflectors configured to define an annular inspection chamber through which a pellet moves as the pellet slides down the inclined track. The chamber completely encloses the cylindrical surface of the pellet as the pellet moves through the chamber. An ultrasonic inspection head is mounted at the station and transmits and receives sound energy to and from a pellet as it moves through the chamber such that the sound energy completely surrounds the moving pellet being inspected within the chamber. The inclined track has an upper portion extending to the inspection chamber and a lower portion extending from the inspection chamber and having a shallower slope than the upper portion to cause deceleration of a pellet as it moves from the upper portion to the lower portion. Deceleration reduces the velocity of the inspected pellet as it approaches the exit end of the track and thereby reduces the chance of impacts with the discharge conveyor that might otherwise produce chips and cracks in the pellets.
摘要:
A fuel assembly grid inspection apparatus includes a precision noncontact measurement device having a source of illumination and a viewing system which define an inspection field of view. The viewing system is adapted to view and record one or more images of an object, such as a fuel assembly grid, located in the field of view to provide information from actual measurements of the grid which can be calculated to determine whether or not it comes within acceptable tolerances of the measurements of a standard grid of the same design. The apparatus also includes a universal fixture adapted to support any one of a variety of grids of different designs within the field of view such that portions of the fixture within the field of view are substantially transparent to the viewing system. The viewing system and the fixture are movable relative to each other in X, Y and Z directions for achieving a complete inspection of all parts of the grid. Typically, the grid being inspected has at least a pair of vertically displaced fuel rod contacting dimples disposed in each of a plurality of cells defined in the grid. The dimples are inspected for perpendicularity with respect to each other by using the viewing system to view them at separate instances but from the same location within the field of view.