摘要:
A process for the continuous isomerization of an alkane to produce an isomerized product through contacting the alkane with a simulated moving bed acting as a catalyst for isomerization and an adsorbent for the alkanes has been developed. The alkane may be n-butane and the isomerized product 2-methylpropane, the alkane may be n-pentane and the isomerized product 2-methylbutane or 2,2-dimethylpropane, the alkane may have from 6 up to about 8 carbon atoms with no more than one methyl branch and the isomerized product having the same number of carbon atoms and at least two methyl branches, or the reactant may be a mixture of the foregoing alkanes with the corresponding isomerized products being formed. In a zone of the simulated moving bed, the alkanes are catalytically isomerized to form the isomerized products. The unreacted alkanes are adsorbed, and the isomerized products are collected. In a first subsequent zone of the simulated moving bed, a large portion of the unreacted alkanes are desorbed using a desorbent. In a second subsequent zone of the simulated moving bed, residual adsorbed alkanes are desorbed using a mixture of desorbent and isomerized products, and the desorbed residual alkanes may be removed from the simulated moving bed or may be reacted to form additional isomerized products. The isomerized products are removed from the simulated moving bed and collected. The process may also be used to effect other chemical reactions with the concurrent separation of product.
摘要:
A process for the continuous isomerization of an alkane to produce an isomerized product through contacting the alkane with a simulated moving bed acting as a catalyst for isomerization and an adsorbent for the alkanes has been developed. The alkane may be n-butane and the isomerized product 2-methylpropane, the alkane may be n-pentane and the isomerized product 2-methylbutane or 2,2-dimethylpropane, the alkane may have from 6 up to about 8 carbon atoms with no more than one methyl branch and the isomerized product having the same number of carbon atoms and at least two methyl branches, or the reactant may be a mixture of the foregoing alkanes with the corresponding isomerized products being formed. In a zone of the simulated moving bed, the alkanes are catalytically isomerized to form the isomerized products. The unreacted alkanes are adsorbed, and the isomerized products are collected. In a subsequent zone of the simulated moving bed, the unreacted alkanes are desorbed using a desorbent and may be catalytically isomerized to form additional isomerized products which are also separated and collected. The catalyst used in the simulated moving bed may be platinum on tungstated zirconia, and the adsorbent used in the simulated moving bed may be EU-1, ZSM-12, SAPO-5, Y-82, faujasite, erionite, zeolite beta exchanged with sodium, lithium, potassium, barium, calcium, strontium or combinations thereof, zeolite X exchanged with calcium and strontium, mordenite exchanged with sodium, lithium, potassium, barium, calcium, strontium, or combinations thereof.
摘要:
A process for isomerizing a mixture of alkanes containing pentanes and at least one alkane having from 6 to about 8 carbon atoms and no more than one methyl branch has been developed. The process includes: 1) separating the mixture in a first separation zone to produce two streams, a stream enriched in alkanes having from 6 to about 8 carbon atoms and a stream enriched in pentanes; 2) separating the stream enriched in pentanes in a second separation zone to produce two streams, a stream predominately comprising n-pentane and a stream predominately comprising branched pentanes; 3) passing the stream enriched in alkanes having from 6 to about 8 carbon atoms and the stream enriched in n-pentane to an isomerization zone of a simulated moving bed to produce two streams, a stream containing branched pentanes, n-pentane, and multi-methyl-branched alkanes having from 6 to about 8 carbon atoms, and a stream containing branched pentanes and n-pentane; 4) separating the stream containing branched pentanes, n-pentane, and multi-methyl-branched alkanes having from 6 to about 8 carbon atoms in a third separation zone to produce two streams, a stream enriched in multi-methyl-branched alkanes having from 6 to about 8 carbon atoms and a stream enriched in branched pentanes and n-pentane; and 5) collecting the stream predominately comprising branched pentanes from the second separation zone and the stream enriched in multi-methyl-branched alkanes having from 6 to about 8 carbon atoms from the third separation zone. The catalyst used in the simulated moving bed may be platinum on tungstated zirconia and the adsorbent used in the simulated moving bed may be one or more of the following adsorbents, zeolite beta exchanged with sodium, lithium, potassium, barium, calcium, strontium or combinations thereof, zeolite X exchanged with calcium and strontium, mordenite exchanged with sodium, lithium, potassium, barium, calcium, strontium, or combinations thereof, EU-1, ZSM-12, SAPO-5, Y-82, faujasite and erionite.
摘要:
A process to separate multimethyl-branched alkanes from a mixture of multimethyl-branched alkanes, monomethyl-branched alkanes, and normal alkanes has been developed. The mixture is introduced to a simulated moving bed of solid adsorbent particles having the selectivity normal alkanes>monomethyl-branched alkanes>multimethyl-branched alkanes. The adsorbent may be silicalite, ferrierite, zeolite Beta, MAPO-31, SAPO-31, SAPO-11, zeolite X ion exchanged with alkaline cations, alkaline earth cations, or a mixture thereof, and zeolite Y ion exchanged with alkaline cations, alkaline earth cations, or a mixture thereof. A raffinate stream enriched in multimethyl-branched alkanes is removed from the simulated moving bed. The monomethyl-branched alkanes are desorbed from the solid adsorbent particles using a first desorbent capable of desorbing the monomethyl-branched alkanes but incapable of desorbing the normal alkanes and first extract stream enriched in the desorbed monomethyl-branched alkanes is removed from the simulated moving bed. The normal alkanes are desorbed from the solid adsorbent particles using a second desorbent, and a second extract stream enriched in the desorbed normal alkanes is removed from the simulated moving bed. The process may be incorporated into an isomerization flowscheme.
摘要:
A two-stage process for effecting a chemical reaction has been developed. The reactants are contacted with a first stage fixed catalyst bed containing a solid catalyst or mixture of catalysts effective to catalyze the reaction and form a mixture of reactants and products. This reaction mixture and a desorbent are then contacted with a second stage simulated moving bed containing a solid or a mixture of solids effective to catalyze the reaction and to selectively adsorb at least one component from the reaction mixture. At least one product-containing stream is formed and collected. The process may be conducted in the liquid phase or in the vapor phase.
摘要:
A process for the continuous hydrolysis of esters containing from 2 to about 16 carbon atoms to form at least one alcohol and at least one carboxylic acid and the concurrent separation of the hydrolysis products has been developed. The process uses a solid bed which acts as a catalyst for hydrolysis and as an adsorbent for at least one class of the products. The process operates in the simulated moving bed mode. A specific embodiment of the invention is one where the simulated moving bed is a homogeneous mixture of at least one solid effective as a hydrolysis catalyst and at least one solid effective as an alcohol or carboxylic acid adsorbent. Another specific embodiment is one where the simulated moving bed is a strongly acidic macroreticular polymeric resin effective both as a hydrolysis catalyst and as an adsorbent for at least one hydrolysis product.
摘要:
A process for the continuous isomerization of an alkane to produce an isomerized product through contacting the alkane with a simulated moving bed acting as a catalyst for isomerization and an adsorbent for the alkanes has been developed. The alkane may be n-butane and the isomerized product 2-methylpropane, the alkane may be n-pentane and the isomerized product 2-methylbutane or 2,2-dimethylpropane, the alkane may have from 6 up to about 8 carbon atoms with no more than one methyl branch and the isomerized product having the same number of carbon atoms and at least two methyl branches, or the reactant may be a mixture of the foregoing alkanes with the corresponding isomerized products being formed. In a zone of the simulated moving bed, the alkanes are catalytically isomerized to form the isomerized products. The unreacted alkanes are adsorbed, and the isomerized products are collected. In a subsequent zone of the simulated moving bed, the unreacted alkanes are desorbed using a desorbent and are catalytically isomerized to form additional isomerized products which are also separated and collected.
摘要:
A process for the continuous production of methanol through contacting at least one feed stream containing at least carbon monoxide and hydrogen, and optionally carbon dioxide, with a simulated moving bed acting as a catalyst for methanol synthesis and an adsorbent for the methanol formed has been developed. The carbon monoxide and hydrogen are catalytically reacted to form methanol which is separated from the carbon monoxide and hydrogen by concurrent adsorption. The methanol is desorbed using a carbon dioxide or hydrogen desorbent and collected. A specific embodiment is one where the feed stream is introduced to the simulated moving bed at a temperature from about 210.degree. to about 270.degree. C. and the desorbent is introduced to the simulated moving bed at a temperature of about 150.degree. to about 250.degree. C.
摘要:
A process for isomerizing a mixture of alkanes containing pentanes and at least one alkane having from 6 to about 8 carbon atoms and no more than one methyl branch has been developed. The process includes: 1) separating the mixture in a first separation zone to produce two streams, a stream enriched in alkanes having from 6 to about 8 carbon atoms and a stream enriched in pentanes; 2) separating the stream enriched in pentanes in a second separation zone to produce two streams, a stream predominately comprising n-pentane and a stream predominately comprising branched pentanes; 3) passing the stream enriched in alkanes having from 6 to about 8 carbon atoms and the stream enriched in n-pentane to an isomerization zone of a simulated moving bed to produce two streams, a stream containing branched pentanes, n-pentane, and multi-methyl-branched alkanes having from 6 to about 8 carbon atoms, and a stream containing branched pentanes and n-pentane; 4) separating the stream containing branched pentanes, n-pentane, and multi-methyl-branched alkanes having from 6 to about 8 carbon atoms in a third separation zone to produce two streams, a stream enriched in multi-methyl-branched alkanes having from 6 to about 8 carbon atoms and a stream enriched in branched pentanes and n-pentane; and 5) collecting the stream predominately comprising branched pentanes from the second separation zone and the stream enriched in multi-methyl-branched alkanes having from 6 to about 8 carbon atoms from the third separation zone.
摘要:
A process is disclosed for the production of methanol from a synthesis gas stream comprising hydrogen and carbon dioxide in which an equilibrium reaction to methanol is achieved by conducting the reaction and the product separation in a pressure swing adsorption and reaction zone containing a uniformly distributed adsorbent for the selective adsorption of methanol and a catalyst for the equilibrium conversion of the synthesis gas to methanol. More specifically, the process achieves the production of methanol by the reaction of the hydrogen and the carbon oxide with the simultaneous adsorption of the product at the same temperature and pressure. The passing of the synthesis stream to the bed is terminated and the bed is purged and depressurized to desorb the methanol product. In one embodiment, the bed is cocurrently purged with at least a portion of an effluent stream prior to depressurizing the bed. In further embodiments, the pressure swing adsorption and reaction zone is employed in a methanol synthesis loop both with and without a secondary reforming step to provide a lean synthesis gas with a stoichiometric ratio of carbon to hydrogen. The use of the pressure swing adsorption and reaction zone results in a higher conversion of the synthesis gas to methanol and significantly reduces the capital and operation costs in the production of methanol by reducing compressor requirements.