摘要:
Provided is a system by which a loading machine (202) guides a hauling machine (201) on the weight and the position of materials loaded on the hauling machine (202). The system includes: loaded state detection means (5, 6) for detecting the weight “p” and position “x” of materials already loaded on the hauling machine; hauling basic information storage means (7) for storing hauling basic information concerning the loaded state of the hauling machine; loading performance information storage means (11) for storing the loading performance information concerning the loading capacity of the loading machine; next operation calculation means (10) for calculating the next loading weight and the next loading position at which the loading machine should load materials in the next operation based on the hauling basic information, the loading performance information, and the weight and the position of materials on the hauling machine; and a display unit (12) that guides the operator of the loading machine on the next loading weight and the next loading position. This system enables the loading machine to load materials onto the hauling machine with high working efficiency.
摘要:
Monitoring and diagnosing device including: a classification information storage section; frequency information storage section: a first data classifier section reading out reference classification information from the classification information storage section, comparing operational data, detected by a plurality of sensors and inputted in time sequence, with the reference classification information to classify the operational data, and then generating operational data classification information; a frequency comparator section compiling the operational data classification information, generating operational data frequency information by adding, to the operational data classification information, appearance frequency information for each classification of operational data, reading out reference frequency information from the frequency information storage section, and then generating operational data frequency comparison information by comparing operational data frequency information with the reference frequency information; and an abnormality diagnosing section performing an abnormality diagnosis upon the working machine by use of the operational data classification information and operational data frequency comparison information.
摘要:
Monitoring and diagnosing device including: a classification information storage section; frequency information storage section; a first data classifier section reading out reference classification information from the classification information storage section, comparing operational data, detected by a plurality of sensors and inputted in time sequence, with the reference classification information to classify the operational data, and then generating operational data classification information; a frequency comparator section compiling the operational data classification information, generating operational data frequency information by adding, to the operational data classification information, appearance frequency information for each classification of operational data, reading out reference frequency information from the frequency information storage section, and then generating operational data frequency comparison information by comparing operational data frequency information with the reference frequency information; and an abnormality diagnosing section performing an abnormality diagnosis upon the working machine by use of the operational data classification information and operational data frequency comparison information.
摘要:
A hydraulic shovel includes: a storage unit which stores an operation history of a target component of the shovel targeted for life span estimation, a discrimination threshold value used for classifying usage of the target component into a plurality of usage modes based on the operation history, and a usage mode-specific estimated life span indicative of an estimated life span of the target component in each of the usage modes; and an arithmetic and control unit which calculates an operating time of the target component in each of the usage modes in accordance with the operation history and the discrimination threshold value, and estimates the life span of the target component based on the operating time calculated for each of the usage modes and on the usage mode-specific estimated life span.
摘要:
An object of the present invention is to provide an abnormality diagnostic system that can enhance diagnostic precision even if a computer arranged on the machine side does not have sufficient throughput in diagnosing a condition of a machine or equipment based upon time series data generated by a sensor and can reduce communication capacity because communication data volume decreases and industrial machinery provided with the abnormality diagnostic system. A diagnostic device on the machine side 2 diagnoses time series data generated by a sensor, acquires a primary diagnostic result, extracts time series data related to the primary diagnostic result and outputs it to a diagnostic device on the server side 3 together with the primary diagnostic result, the diagnostic device on the server side 3 diagnoses the time series data, acquires a secondary diagnostic result, and displays the secondary diagnostic result together with the primary diagnostic result. Besides, the diagnostic device on the server side compares the diagnostic results and updates a diagnostic process of the diagnostic device on the machine side 2 when the diagnostic results are different as a result of the comparison.
摘要:
An object of the present invention is to provide an abnormality diagnostic system that can enhance diagnostic precision even if a computer arranged on the machine side does not have sufficient throughput in diagnosing a condition of a machine or equipment based upon time series data generated by a sensor and can reduce communication capacity because communication data volume decreases and industrial machinery provided with the abnormality diagnostic system. A diagnostic device on the machine side 2 diagnoses time series data generated by a sensor, acquires a primary diagnostic result, extracts time series data related to the primary diagnostic result and outputs it to a diagnostic device on the server side 3 together with the primary diagnostic result, the diagnostic device on the server side 3 diagnoses the time series data, acquires a secondary diagnostic result, and displays the secondary diagnostic result together with the primary diagnostic result. Besides, the diagnostic device on the server side compares the diagnostic results and updates a diagnostic process of the diagnostic device on the machine side 2 when the diagnostic results are different as a result of the comparison.
摘要:
A hydraulic shovel (1) constituted by a plurality of components includes: a storage unit (20) which stores an operation history of a target component included in the plurality of components and targeted for life span estimation, a discrimination threshold value used for classifying usage of the target component into a plurality of usage modes based on the operation history, and a usage mode-specific estimated life span indicative of an estimated life span of the target component in each of the usage modes; and an arithmetic and control unit (10) which performs a process of calculating an operating time of the target component in each of the usage modes in accordance with the operation history of the target component and the discrimination threshold value, and a process of estimating the life span of the target component based on the operating time of the target component calculated for each of the usage modes in the aforementioned process and on the usage mode-specific estimated life span. This makes it possible to improve the accuracy in estimating the life spans of components constituting an operating machine.
摘要:
The invention is related to a system and a method to determine whether a target equipment deviates from a normal state. If it is determined that the target equipment to be diagnosed deviates from the normal state, the degree of deviation of each parameter from the normal state as the reference is calculated as an abnormal contribution ratio. A failure cause is estimated from a similarity ratio between the calculated abnormal contribution ratio and the abnormal contribution ratio of each of the failure causes collected in the past and including failure phenomena and failure parts.
摘要:
Conditional base maintenance has been gaining widespread acceptance, with numerous sensors attached to equipment for constant monitoring of its operational state, the resulting sensor data being compared with those about the equipment in the normal state for a diagnosis to determine whether the equipment is currently operating normally, the result of the diagnosis being used to conduct maintenance. Conditional base maintenance can rapidly detect aging deterioration of the equipment, so that abnormal sates that were not detected before in time base maintenance can now be detected. However, although conventional diagnosis technology can distinguish between the normal state and anomaly, it has been difficult with such technology to identify causes including abnormal phenomena and parts. If it is determined that the target equipment to be diagnosed deviates from the normal state, the degree of deviation of each parameter from the normal state as the reference is calculated as an abnormal contribution ratio. A failure cause is estimated from a similarity ratio between the calculated abnormal contribution ratio and the abnormal contribution ratio of each of the failure causes collected in the past and including failure phenomena and failure parts.
摘要:
Provided is a construction machine diagnosing system and method in which even a user who has little knowledge of any procedures and techniques for diagnosing construction machines can speedily diagnose a desired machine in a manner appropriate for particular data characteristics of the machine.A diagnosis device 10 acquires diagnostic data from a diagnostic data storage device 30, extracts data characteristics from the information contained in the diagnostic data, acquires from a diagnostic knowledge storage device 20 any diagnosing techniques considered to be effective for the data characteristics, and presents to a user the diagnosing techniques along with respective degrees of effectiveness. The user uses the presented degrees of effectiveness to select a desired diagnosing technique and conduct a diagnosis. In addition, in order to make effective use of the diagnostic knowledge stored within the diagnostic knowledge storage device 20, a diagnostic knowledge generating section 107 classifies common data characteristics by elements of diagnosing techniques and stores the classified data characteristics and the elements of the diagnosing techniques, as new diagnostic knowledge.