CONDITIONS-BASED TORCH MAINTENANCE SYSTEMS
    2.
    发明公开

    公开(公告)号:US20240326150A1

    公开(公告)日:2024-10-03

    申请号:US18594501

    申请日:2024-03-04

    CPC classification number: B23K9/0956 B23K9/0953

    Abstract: A system for torch maintenance includes: at least one sensor configured to monitor one or more conditions of a welding torch; and control circuitry configured to: receive feedback corresponding to the one or more conditions from the at least one sensor; determine that the feedback received from the at least one sensor violates one or more thresholds; and command the system to prepare for torch maintenance when the feedback violates the one or more thresholds.

    DYNAMIC CONNECTORS FOR WELDING CABLES AND WELDING TORCHES

    公开(公告)号:US20250050443A1

    公开(公告)日:2025-02-13

    申请号:US18779678

    申请日:2024-07-22

    Inventor: Ryan Lizotte

    Abstract: An example dynamic connector for a welding torch is provided. An example dynamic connector for a welding torch includes a conductive adapter configured to connect to a wire feeder on a first end and comprising a bore on a second end, a pin positioned within the bore and configured to couple the conductive adapter to a welding cable, wherein the pin is configured to travel with respect to the bore in response to force on the welding cable, one or more electrical contact rings configured to maintain an electrical connection between the conductive adapter and the pin while the pin is within the bore, and one or more bearings configured to support the pin while the pin is within the bore.

    ROTATING POWER CONNECTOR FOR WELDING TORCH CABLES

    公开(公告)号:US20240396277A1

    公开(公告)日:2024-11-28

    申请号:US18659553

    申请日:2024-05-09

    Inventor: Ryan Lizotte

    Abstract: A rotating power connection for connecting an electrical supply power cable to an electric welding torch body is provided. An example rotating power connector for an electric welding torch includes a housing, a socket arranged within the housing at a first end of the housing and configured to receive a welding torch neck, a connector extending from a second end of the housing and rotatably coupled to the socket, the connector configured to be secured to a welding cable, and one or more electrical contacts arranged within the housing and positioned between the socket and the connector, the one or more electrical contacts providing an electrical connection between the socket and the connector during rotation of the connector with respect to the socket.

    WIRE BRAKE FOR WELDING CABLE AND WELDING TORCH SYSTEMS

    公开(公告)号:US20250073804A1

    公开(公告)日:2025-03-06

    申请号:US18807044

    申请日:2024-08-16

    Abstract: An example wire brake assembly for a welding torch is provided. An example wire brake assembly for a welding torch includes a housing configured to connect a welding cable to a rotating power connector for a welding torch or a welding torch neck, and a piston assembly arranged within the housing to apply a force to a welding wire. An example piston assembly includes a first end and an air inlet at a second end, a piston, a bore configured to receive the piston, at least one biasing device for biasing the piston, and an actuator arranged at the second end of the piston assembly, wherein the actuator applies a force to the welding wire in order to maintain the welding wire in a predetermined position.

    Systems and methods to monitor the life of a welding torch

    公开(公告)号:US12162103B2

    公开(公告)日:2024-12-10

    申请号:US16878177

    申请日:2020-05-19

    Abstract: An example wire feeder includes: a frame; a receptacle configured to transfer welding-type current to a welding torch via a torch connector, and to position the torch connector to receive a wire electrode; one or more drive rolls configured to drive the wire electrode to the welding torch, the one or more drive rolls being electrically insulated from the frame, and wherein the wire electrode is electrically insulated from the frame; and a sensor configured to determine at least one of a voltage or an impedance between a first point electrically coupled to the wire electrode and a reference point.

    SYSTEMS AND METHODS TO MONITOR THE LIFE OF A WELDING TORCH

    公开(公告)号:US20200376583A1

    公开(公告)日:2020-12-03

    申请号:US16878177

    申请日:2020-05-19

    Abstract: An example wire feeder includes: a frame; a receptacle configured to transfer welding-type current to a welding torch via a torch connector, and to position the torch connector to receive a wire electrode; one or more drive rolls configured to drive the wire electrode to the welding torch, the one or more drive rolls being electrically insulated from the frame, and wherein the wire electrode is electrically insulated from the frame; and a sensor configured to determine at least one of a voltage or an impedance between a first point electrically coupled to the wire electrode and a reference point.

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