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公开(公告)号:US20240038705A1
公开(公告)日:2024-02-01
申请号:US17918038
申请日:2022-07-28
Inventor: Yunzhi LING , Siliang HE , Jianguo MA , Yuhao BI , Xingyu LIU , Chuan HU , Zhitao CHEN
CPC classification number: H01L24/13 , H01L24/03 , H01L24/05 , H01L24/11 , H01L24/16 , H01L24/29 , H01L24/32 , H01L24/81 , H01L24/83 , H01L24/73 , H01L24/92 , H01R4/58 , H01R43/00 , H01L2224/0345 , H01L2224/05573 , H01L2224/1146 , H01L2224/13016 , H01L2224/13082 , H01L2224/13147 , H01L2224/13111 , H01L2224/13109 , H01L2224/16057 , H01L2224/2919 , H01L2924/0665 , H01L2224/321 , H01L2224/73204 , H01L2224/81201 , H01L2224/81898 , H01L2224/81948 , H01L2924/20104 , H01L2924/20105 , H01L2924/20106 , H01L2924/20107 , H01L2924/20108 , H01L2224/83102 , H01L2224/83855 , H01L2224/9205
Abstract: A substrate bonding method includes: providing a first and a second substrate; forming, on the first substrate, a first metal micro-bump array including first metal pillar(s) formed on the first substrate and first metal nanowires formed thereon and spaced apart from each other; forming, on the second substrate, a second metal micro-bump array including second metal pillar(s) formed on the second substrate and second metal nanowires formed thereon and spaced apart from each other; pressing the first substrate onto the second substrate, such that the first and second metal micro-bump arrays are positioned and staggered with each other, forming a physically interwoven interlocking structure between the first and second metal nanowires; applying a filling material between the first and second substrates; curing the filling material to form a bonding cavity; and then performing confined heating reflux on the first and second metal micro-bump arrays in the bonding cavity.