公开(公告)号：US09409356B2

公开(公告)日：2016-08-09

申请号：US13641247

申请日：2011-04-15

申请人： Ingo Karb ,  Rainer Kehrle ,  Volker Witzel

发明人： Ingo Karb ,  Rainer Kehrle ,  Volker Witzel

IPC分类号： B29C70/38 ,  B29C70/54 ,  B29B11/16

CPC分类号： B29C67/24 ,  B29B11/16 ,  B29C70/382 ,  B29C70/541 ,  B29C70/542 ,  Y10T156/1002

摘要： A method of manufacturing a three-dimensional preform for a structural component made of a fiber composite material includes simultaneously laying a plurality of dry fibers on a workpiece carrier having a contour that corresponds to an intended three-dimensional shape of the perform and then fixing the fibers on an edge of the workpiece carrier. These steps are repeated in accordance with a predetermined fiber laying pattern until the three-dimensional perform has been completely formed. In addition, between each repetition, the fibers are cut beyond a segment of the fibers fixed on the edge of the workpiece carrier. After the three-dimensional preform has been completely formed, the three-dimensional preform is removed from the workpiece carrier and transferred to a subsequent manufacturing step. An apparatus configured to perform this method is also disclosed.

摘要翻译： 制造由纤维复合材料构成的结构部件的三维预成型体的方法包括：将多根干纤维同时铺设在具有对应于所述性能的预期三维形状的轮廓的工件载体上，然后固定 纤维在工件载体的边缘上。 根据预定的纤维铺设图案重复这些步骤，直到三维表演完全形成为止。 此外，在每次重复之间，纤维被切割成固定在工件载体边缘上的纤维的一段。 在三维预成型件已经完全形成之后，将三维预制件从工件载体上移除并转移到随后的制造步骤。 还公开了一种被配置为执行该方法的装置。

公开(公告)号：US20130174969A1

公开(公告)日：2013-07-11

申请号：US13641247

申请日：2011-04-15

申请人： Ingo Karb ,  Rainer Kehrle ,  Volker Witzel

发明人： Ingo Karb ,  Rainer Kehrle ,  Volker Witzel

IPC分类号： B29C67/24 ,  B65H57/14 ,  B32B37/18

CPC分类号： B29C67/24 ,  B29B11/16 ,  B29C70/382 ,  B29C70/541 ,  B29C70/542 ,  Y10T156/1002

摘要： A method of manufacturing a three-dimensional preform for a structural component made of a fiber composite material includes simultaneously laying a plurality of dry fibers on a workpiece carrier having a contour that corresponds to an intended three-dimensional shape of the perform and then fixing the fibers on an edge of the workpiece carrier. These steps are repeated in accordance with a predetermined fiber laying pattern until the three-dimensional perform has been completely formed. In addition, between each repetition, the fibers are cut beyond a segment of the fibers fixed on the edge of the workpiece carrier. After the three-dimensional preform has been completely formed, the three-dimensional preform is removed from the workpiece carrier and transferred to a subsequent manufacturing step. An apparatus configured to perform this method is also disclosed.

摘要翻译： 制造由纤维复合材料构成的结构部件的三维预成型体的方法包括：将多根干纤维同时铺设在具有对应于所述性能的预期三维形状的轮廓的工件载体上，然后固定 纤维在工件载体的边缘上。 根据预定的纤维铺设图案重复这些步骤，直到三维表演完全形成为止。 此外，在每次重复之间，纤维被切割成固定在工件载体边缘上的纤维的一段。 在三维预成型件已经完全形成之后，将三维预制件从工件载体上移除并转移到随后的制造步骤。 还公开了一种被配置为执行该方法的装置。

公开(公告)号：US20100048078A1

公开(公告)日：2010-02-25

申请号：US12542766

申请日：2009-08-18

申请人： Rainer Kehrle ,  Yves Klett ,  Mikhail R. Levit ,  Olivier Lengwiler

发明人： Rainer Kehrle ,  Yves Klett ,  Mikhail R. Levit ,  Olivier Lengwiler

IPC分类号： B32B27/02 ,  D04H13/00 ,  B32B27/34 ,  B32B27/06

CPC分类号： D21H13/26 ,  D21H17/48 ,  D21H25/14 ,  Y10T442/20 ,  Y10T442/2902 ,  Y10T442/60 ,  Y10T442/656 ,  Y10T442/674

摘要： This invention is directed to a folded tessellated core structure having a high compression modulus. The core structure comprises a nonwoven sheet and a cured resin in an amount such that the weight of cured resin as a percentage of combined weight of cured resin and nonwoven sheet is at least 50 percent, The nonwoven sheet further comprises fibers having a modulus of at least 200 grams per denier (180 grams per dtex) and a tenacity of at least 10 grams per denier (9 grams per dtex) wherein, prior to impregnating with the resin, the nonwoven sheet has an apparent density calculated from the equation Dp=K×((dr×(100−% r)% r)/(1+dr/ds×(100−% r)% r), where Dp is the apparent density of the sheet before impregnation, dr is the density of cured resin, ds is the density of solid material in the sheet before impregnation, % r is the cured resin content in the final core structure in weight %, K is a number with a value from 1.0 to 1.5, Further, the Gurley porosity of the nonwoven sheet before impregnation with the resin is no greater than 30 seconds per 100 milliliters. The invention is also directed to composite structures incorporating such folded core.

摘要翻译： 本发明涉及具有高压缩模量的折叠镶嵌核心结构。 芯结构包括非织造薄片和固化树脂，其量使得固化树脂的重量占固化树脂和非织造薄片的组合重量的百分比至少为50％。该非织造薄片还包括模量在 至少200克/旦（180克/分），强度至少为10克/旦（9克/分特），其中在用树脂浸渍之前，非织造片具有从方程Dp = K计算的表观密度 ×（（dr×（100％r）％r）/（1 + dr / ds×（100-％r）％r），其中Dp是浸渍前的片材的表观密度，dr是固化的密度 树脂，ds是浸渍前的片材中的固体材料的密度，％r是最终芯结构中的固化树脂含量的重量％，K是1.0至1.5的数值。此外，Gurley孔隙率 用树脂浸渍之前的无纺布片材每100毫升不超过30秒 还涉及结合这种折叠芯的复合结构。

公开(公告)号：US20110244175A1

公开(公告)日：2011-10-06

申请号：US12894497

申请日：2010-09-30

申请人： Rainer Kehrle ,  Yves Klett ,  Mikhail R. Levit ,  Olivier Lengwiler

发明人： Rainer Kehrle ,  Yves Klett ,  Mikhail R. Levit ,  Olivier Lengwiler

IPC分类号： B32B3/12

CPC分类号： D21H13/26 ,  D21H27/30 ,  Y10T428/24149

摘要： This invention is directed to a honeycomb core structure having a high compression modulus. The core structure comprises (a) a plurality of interconnected walls having surfaces which define a plurality of honeycomb cells, wherein the cell walls are formed from a nonwoven sheet and (b) a cured resin in an amount such that the weight of cured resin as a percentage of combined weight of cured resin and nonwoven sheet is at least 62 percent. The nonwoven sheet further comprises fibers having a modulus of at least 200 grams per denier (180 grams per dtex) and a tenacity of at least 10 grams per denier (9 grams per dtex) wherein, prior to impregnating with the resin, the nonwoven sheet has an apparent density calculated from the equation Dp=K×((dr×(100−%r)/%r)/(1+dr/ds×(100−%r)/%r), where Dp is the apparent density of the sheet before impregnation, dr is the density of cured resin, ds is the density of solid material in the sheet before impregnation, % r is the cured resin content in the final core structure in weight %, K is a number with a value from 1.0 to 1.35. Further, the Gurley porosity of the nonwoven sheet before impregnation with the resin is no greater than 30 seconds per 100 milliliters. The invention is also directed to composite structures incorporating such folded core.

摘要翻译： 本发明涉及一种具有高压缩模量的蜂窝芯结构。 核心结构包括（a）具有限定多个蜂窝单元的表面的多个互连壁，其中，细胞壁由非织造片形成，（b）固化树脂，其量使得固化树脂的重量为 固化树脂和非织造纸的组合重量的百分比至少为62％。 非织造片材还包括具有至少200克/旦尼尔（180克/分特）的模量和至少10克/旦尼尔（9克/分特）的强度的纤维，其中在用树脂浸渍之前，将非织造纸 具有从公式Dp = K×（（dr×（100-％r）/％r）/（1 + dr / ds×（100-％r）/％r））计算出的表观密度，其中Dp是表观密度 浸渍前的片材密度，dr是固化树脂的密度，ds是浸渍前的片材中固体材料的密度，％r是最终芯结构中固化树脂含量的重量％，K是具有 此外，用树脂浸渍之前的非织造纸片的Gurley孔隙率不超过每100毫升30秒。本发明还涉及包含这种折叠芯的复合结构。

公开(公告)号：US07611559B2

公开(公告)日：2009-11-03

申请号：US11703235

申请日：2007-02-07

申请人： Nikolaus Moser ,  Andreas Beck ,  Josef Rohrmeier ,  Matthaeus Huber ,  Markus Kolczyk ,  Michael Durst ,  Yves Klett ,  Klaus Drechsler ,  Rainer Kehrle

发明人： Nikolaus Moser ,  Andreas Beck ,  Josef Rohrmeier ,  Matthaeus Huber ,  Markus Kolczyk ,  Michael Durst ,  Yves Klett ,  Klaus Drechsler ,  Rainer Kehrle

IPC分类号： B01D27/06

CPC分类号： B01D46/522 ,  Y10S55/42

摘要： A filter element (1) with a tubular folded bag (2) of folded filter material, which has a plurality of fold blades (3) adjacent each other in the longitudinal direction (10) of the folded bag (2) a closure cover (4) is attached at at least one axial end (7) of the folded bag (2). In order to provide a filter element which can be bent to any desired curved form while maintaining a high degree of filtration performance, and can be produced in a cost effective manner, the fold blades (3) of a folded bag (2) are provided with a combination of diagonal folds extending at an angle relative to each other such that the fold blades (3) in the longitudinal direction (10) of the folded bag extend back and forth and thereby form a three-dimensional crown structure (18). At least the outer margin of the closure cover (4) has a form corresponding to the crown structure (18) of the fold blades (3).

摘要翻译： 一种具有折叠过滤材料的管状折叠袋（2）的过滤元件（1），其具有在折叠袋（2）的纵向方向（10）上彼此相邻的多个折叠叶片（3），封闭盖 4）安装在折叠袋（2）的至少一个轴向端（7）上。 为了提供可以弯曲成任何期望的弯曲形式同时保持高度的过滤性能并且可以以成本有效的方式制造的过滤元件，提供折叠袋（2）的折叠刀片（3） 其中对角折叠的组合相对于彼此以一定角度延伸，使得折叠袋的纵向方向（10）上的折叠叶片（3）前后延伸，从而形成三维冠状结构（18）。 封闭盖（4）的至少外边缘具有对应于折叠叶片（3）的冠部结构（18）的形式。

公开(公告)号：US20070199286A1

公开(公告)日：2007-08-30

申请号：US11703235

申请日：2007-02-07

申请人： Nikolaus Moser ,  Andreas Beck ,  Josef Rohrmeier ,  Matthaeus Huber ,  Markus Kolczyk ,  Michael Durst ,  Yves Klett ,  Klaus Drechsler ,  Rainer Kehrle

发明人： Nikolaus Moser ,  Andreas Beck ,  Josef Rohrmeier ,  Matthaeus Huber ,  Markus Kolczyk ,  Michael Durst ,  Yves Klett ,  Klaus Drechsler ,  Rainer Kehrle

IPC分类号： B01D46/00

CPC分类号： B01D46/522 ,  Y10S55/42

摘要： A filter element (1) with a tubular folded bag (2) of folded filter material, which has a plurality of fold blades (3) adjacent each other in the longitudinal direction (10) of the folded bag (2) a closure cover (4) is attached at at least one axial end (7) of the folded bag (2). In order to provide a filter element which can be bent to any desired curved form while maintaining a high degree of filtration performance, and can be produced in a cost effective manner, the fold blades (3) of a folded bag (2) are provided with a combination of diagonal folds extending at an angle relative to each other such that the fold blades (3) in the longitudinal direction (10) of the folded bag extend back and forth and thereby form a three-dimensional crown structure (18). At least the outer margin of the closure cover (4) has a form corresponding to the crown structure (18) of the fold blades (3).

摘要翻译： 一种具有折叠过滤材料的管状折叠袋（2）的过滤元件（1），其具有在折叠袋（2）的纵向方向（10）上彼此相邻的多个折叠叶片（3），封闭盖 4）安装在折叠袋（2）的至少一个轴向端（7）上。 为了提供可以弯曲成任何期望的弯曲形式同时保持高度的过滤性能并且可以以成本有效的方式制造的过滤元件，提供折叠袋（2）的折叠刀片（3） 其中对角折叠的组合相对于彼此以一定角度延伸，使得折叠袋的纵向方向（10）上的折叠叶片（3）前后延伸，从而形成三维冠状结构（18）。 封闭盖（4）的至少外边缘具有对应于折叠叶片（3）的冠部结构（18）的形式。

公开(公告)号：US20110244193A1

公开(公告)日：2011-10-06

申请号：US12894459

申请日：2010-09-30

申请人： Rainer Kehrle ,  Yves Klett ,  Mikhail R. Levit ,  Olivier Lengwiler

发明人： Rainer Kehrle ,  Yves Klett ,  Mikhail R. Levit ,  Olivier Lengwiler

IPC分类号： B32B3/28 ,  B32B5/02 ,  B32B27/04

CPC分类号： D21H13/26 ,  B31D3/002 ,  D21H17/48 ,  D21H25/14 ,  Y10T428/24636

摘要： This invention is directed to a folded tessellated core structure having a high compression modulus. The core structure comprises a nonwoven sheet and a cured resin in an amount such that the weight of cured resin as a percentage of combined weight of cured resin and nonwoven sheet is at least 50 percent, The nonwoven sheet further comprises fibers having a modulus of at least 200 grams per denier (180 grams per dtex) and a tenacity of at least 10 grams per denier (9 grams per dtex) wherein, prior to impregnating with the resin, the nonwoven sheet has an apparent density calculated from the equation Dp=K×((dr×(100−% r)/% r)/(1+dr/ds×(100−% r)% r), where Dp is the apparent density of the sheet before impregnation, dr is the density of cured resin, ds is the density of solid material in the sheet before impregnation, % r is the cured resin content in the final core structure in weight %, K is a number with a value from 1.0 to 1.5, Further, the Gurley porosity of the nonwoven sheet before impregnation with the resin is no greater than 30 seconds per 100 milliliters. The invention is also directed to composite structures incorporating such folded core.

摘要翻译： 本发明涉及具有高压缩模量的折叠镶嵌核心结构。 芯结构包括非织造薄片和固化树脂，其量使得固化树脂的重量占固化树脂和非织造薄片的组合重量的百分比至少为50％。该非织造薄片还包括模量在 至少200克/旦（180克/分），强度至少为10克/旦（9克/分特），其中在用树脂浸渍之前，非织造片具有从方程Dp = K计算的表观密度 ×（（dr×（100％r）/％r）/（1 + dr / ds×（100-％r）％r），其中Dp是浸渍前的片材的表观密度， 固化树脂，ds是浸渍前的片材中的固体材料的密度，％r是最终芯结构中的固化树脂含量的重量％，K是1.0至1.5的数值。此外，Gurley孔隙率 在用树脂浸渍之前的非织造片材不超过每100毫升30秒 也涉及结合这种折叠芯的复合结构。

公开(公告)号：US06913570B2

公开(公告)日：2005-07-05

申请号：US10713638

申请日：2003-11-13

申请人： Rainer Kehrle

发明人： Rainer Kehrle

IPC分类号： B31D3/00 ,  E04C2/32 ,  B31F1/00

CPC分类号： E04C2/326 ,  B31D3/005

摘要： A folded core structure is produced by embossing fold lines into a flat planar material web, initiating folds along the fold lines on the upper and lower surfaces of the material web, proceeding with the formation of the folds along the fold lines to deform the material web from its two-dimensional starting configuration to a three-dimensional folded configuration, and post-processing the folded material web to stabilize or fix the folded configuration thereof. A composite structural panel is produced by bonding a cover layer onto at least one surface of the folded core structure. An apparatus preferably includes embossing or creasing rolls to form the fold lines in the material web, air nozzles or folding rolls to initiate the folding process, bristle brush rolls to complete the folding process, and further folding rolls to enhance and fix the folded configuration, optionally in connection with heating, cooling, applying a coating onto, or impregnating a resin or binder into the material web.

摘要翻译： 通过将折叠线压印成平坦的平面材料幅材来产生折叠的芯部结构，沿着材料幅材的上表面和下表面上的折叠线起始折叠，继续沿折叠线形成折痕以使材料幅材 从其二维起始构型到三维折叠构型，并且后处理折叠材料幅材以稳定或固定其折叠构型。 通过将覆盖层粘合到折叠芯结构的至少一个表面上来制造复合结构面板。 装置优选地包括压纹或折痕辊，以在材料幅材，空气喷嘴或折叠辊中形成折叠线以开始折叠过程，刷毛刷完成折叠过程，以及进一步折叠辊以增强和固定折叠构型， 任选地与加热，冷却，将树脂或粘合剂涂覆在树脂或粘合剂上，或者将其浸渍到材料网中。