Apparatus and method for controlling mercury pollution from a cement plant
    1.
    发明授权
    Apparatus and method for controlling mercury pollution from a cement plant 有权
    用于控制水泥厂汞污染的设备和方法

    公开(公告)号:US08133303B2

    公开(公告)日:2012-03-13

    申请号:US12167150

    申请日:2008-07-02

    IPC分类号: B01D53/02

    摘要: A method and apparatus for reducing discharges into the atmosphere of mercury pollutants associated with dry process, precalciner cement manufacturing is shown. Raw feed meal used in cement production is heated in a special heating chamber to drive off volatile mercury pollutants, such as elemental mercury and mercury oxides. Preferably, the feed meal is heated to a temperature of at least 175° C. The gases that are driven off flow are then cooled to condense the mercury pollutants causing them to be adsorbed on carbon particles injected into the gas flow. The carbon particles containing the condensed mercury pollutants are then filtered out of gas flow, for example, using a fabric filter. The gas flow may be burned to destroy other volatile pollutants such as hydrocarbons and/or ammonia.

    摘要翻译: 示出了用于减少与干法相关的汞污染物的排放进入预分解水泥制造的方法和装置。 用于水泥生产的原料饲料在特殊的加热室中加热以驱除挥发性汞污染物,例如元素汞和氧化汞。 优选将进料粉加热到至少175℃的温度。然后将驱出的气体冷却以冷凝汞污染物,使它们吸附在注入到气体流中的碳颗粒上。 然后将含有浓缩的汞污染物的碳颗粒从气流中过滤,例如使用织物过滤器。 气流可能被燃烧以破坏其他挥发性污染物如碳氢化合物和/或氨。

    Apparatus for controlling pollution from a cement plant
    2.
    发明授权
    Apparatus for controlling pollution from a cement plant 失效
    用于控制水泥厂污染的设备

    公开(公告)号:US07862332B2

    公开(公告)日:2011-01-04

    申请号:US11777165

    申请日:2007-07-12

    IPC分类号: F27B15/00

    摘要: A method and apparatus for reducing air pollutants associated with dry process, precalciner cement manufacturing is shown. Raw feed meal used in cement production is heated in a special heating chamber to drive off volatile compounds, such as organic materials and salts of ammonia. Preferably, the feed meal is heated to a temperature of at least 350° F. The gases that are driven off flow to the precalciner where they are combusted and rendered harmless. Heat is provided by diverting at least a portion of the exhaust gases from the cement pyroprocessing kiln to the special heater. The raw feed meal is indirectly heated using a heat exchange wall between the feed meal and the kiln exhaust gas flow. In addition, a base-containing material such as lime or precalcined feed meal, may be added to the raw feed before treatment meal to promote the breakdown of inorganic ammonium compounds, thereby releasing gaseous ammonia which is also destroyed upon subsequent combustion. Hot precalcined meal may also be used to provide some of the heat required to heat the raw feed meal in the special heating chamber.

    摘要翻译: 示出了用于减少与干法相关的空气污染物的方法和装置,预煅烧水泥制造。 用于水泥生产的原料饲料在特殊加热室中加热以驱除挥发性化合物,例如有机物质和氨盐。 优选地,将进料粉加热到至少350°F的温度。被驱除的气体流到预分解器,在那里它们被燃烧并变得无害。 通过将至少一部分废气从水泥热处理窑转移到特殊加热器来提供热量。 使用饲料粉和窑尾废气流之间的热交换壁间接加热原料饲料。 此外,可以在处理前进料中加入含石灰或预煅烧饲料的含碱材料,以促进无机铵化合物的分解,从而释放随后燃烧时也被破坏的气态氨。 也可以使用热预煅烧的粉末来提供加热特殊加热室中的原料饲料所需的一些热量。

    Method and apparatus for controlling pollution from a cement plant
    3.
    发明授权
    Method and apparatus for controlling pollution from a cement plant 有权
    控制水泥厂污染的方法和装置

    公开(公告)号:US07279039B2

    公开(公告)日:2007-10-09

    申请号:US11026481

    申请日:2004-12-30

    IPC分类号: C04B2/10

    摘要: A method and apparatus for reducing air pollutants associated with dry process, precalciner cement manufacturing is shown. Raw feed meal used in cement production is heated in a special heating chamber to drive off volatile compounds, such as organic materials and salts of ammonia. Preferably, the feed meal is heated to a temperature of at least 350° F. The gases that are driven off flow to the precalciner where they are combusted and rendered harmless. Heat is provided by diverting at least a portion of the exhaust gases from the cement pyroprocessing kiln to the special heater. The raw feed meal is indirectly heated using a heat exchange wall between the feed meal and the kiln exhaust gas flow. In addition, abase-containing material such as lime or precalcined feed meal, may be added to the raw feed before treatment meal to promote the breakdown of inorganic ammonium compounds, thereby releasing gaseous ammonia which is also destroyed upon subsequent combustion. Hot precalcined meal may also be used to provide some of the heat required to heat the raw feed meal in the special heating chamber.

    摘要翻译: 示出了用于减少与干法相关的空气污染物的方法和装置,预煅烧水泥制造。 用于水泥生产的原料饲料在特殊加热室中加热以驱除挥发性化合物,例如有机物质和氨盐。 优选地,将进料粉加热到至少350°F的温度。被驱除的气体流到预分解器,在那里它们被燃烧并变得无害。 通过将至少一部分废气从水泥热处理窑转移到特殊加热器来提供热量。 使用饲料粉和窑尾废气流之间的热交换壁间接加热原料饲料。 此外,可以在处理粉之前向原料进料中含有含砷材料,例如石灰或预煅烧的进料粉,以促进无机铵化合物的分解,从而释放随后燃烧也被破坏的气态氨。 也可以使用热预煅烧的粉末来提供加热特殊加热室中的原料饲料所需的一些热量。

    APPARATUS AND METHOD FOR CONTROLLING MERCURY POLLUTION FROM A CEMENT PLANT
    4.
    发明申请
    APPARATUS AND METHOD FOR CONTROLLING MERCURY POLLUTION FROM A CEMENT PLANT 有权
    用于控制水泥厂的汞污染的装置和方法

    公开(公告)号:US20100000406A1

    公开(公告)日:2010-01-07

    申请号:US12167150

    申请日:2008-07-02

    IPC分类号: B01D53/10

    摘要: A method and apparatus for reducing discharges into the atmosphere of mercury pollutants associated with dry process, precalciner cement manufacturing is shown. Raw feed meal used in cement production is heated in a special heating chamber to drive off volatile mercury pollutants, such as elemental mercury and mercury oxides. Preferably, the feed meal is heated to a temperature of at least 175° C. The gases that are driven off flow are then cooled to condense the mercury pollutants causing them to be adsorbed on carbon particles injected into the gas flow. The carbon particles containing the condensed mercury pollutants are then filtered out of gas flow, for example, using a fabric filter. The gas flow may be burned to destroy other volatile pollutants such as hydrocarbons and/or ammonia.

    摘要翻译: 示出了用于减少与干法相关的汞污染物的排放进入预分解水泥制造的方法和装置。 用于水泥生产的原料饲料在特殊的加热室中加热以驱除挥发性汞污染物,例如元素汞和氧化汞。 优选将进料粉加热到至少175℃的温度。然后将驱出的气体冷却以冷凝汞污染物,使它们吸附在注入到气体流中的碳颗粒上。 然后将含有浓缩的汞污染物的碳颗粒从气流中过滤,例如使用织物过滤器。 气流可能被燃烧以破坏其他挥发性污染物如碳氢化合物和/或氨。

    Chloride/sulfate removal system
    5.
    发明授权
    Chloride/sulfate removal system 有权
    氯化物/硫酸盐去除系统

    公开(公告)号:US06749820B2

    公开(公告)日:2004-06-15

    申请号:US09797203

    申请日:2001-02-28

    IPC分类号: C01B1722

    CPC分类号: B01D53/504

    摘要: The liquid cooling spray in a gas conditioning chamber is modified by the addition of an alkali to scrub sulfuir dioxide and other acid forming gases and a separation unit to remove particles that may contain either unreacted alkali or salts of the acid forming gases. A slurry of fine particles of hydrated lime is injected into the liquid coolant under conditions that result in kernels of controllable size that contain the alkali or salts from reactions with the acid forming gases. The modified cooling liquid provides for a high sulfur dioxide collection efficiency at a low molar ratio of alkali to sulfur, while the specified kernel size range allows fbr efficient removal of the kernels from the gas.

    摘要翻译: 在气体调节室中的液体冷却喷雾通过加入碱来洗涤二氧化硫和其它形成酸的气体以及分离单元来改变,以除去可能含有未反应的碱或形成酸的气体的盐的颗粒。 在产生可控尺寸的颗粒的条件下,将熟石灰的细颗粒的浆料注入液体冷却剂中,其含有与酸形成气体反应的碱或盐。 改性的冷却液在碱与硫的低摩尔比下提供高二氧化硫收集效率,而规定的粒径范围允许有效地从气体中除去颗粒。

    Detached plume abatement method
    6.
    发明授权
    Detached plume abatement method 失效
    分离羽流减量法

    公开(公告)号:US6060030A

    公开(公告)日:2000-05-09

    申请号:US63703

    申请日:1998-04-20

    摘要: A method is provided for abating acidic contaminants, such as sulfur dioxide and hydrogen chloride, in exhaust gases while minimizing the formation of visible plumes of ammonium salts proximate to the outlet of the exhaust stack by injecting a spray of an alkaline liquid, such as sodium hydroxide or potassium hydroxide, into the contaminated exhaust gases wherein the pH of the alkaline liquid is high enough, i.e. greater than a pH of about 11, so that the acidic contaminants preferentially react with the alkaline liquid rather than the ammonia in the gases, thereby minimizing formation of visible plumes of ammonium salts.

    摘要翻译: 提供了一种用于在排气中减轻酸性污染物(例如二氧化硫和氯化氢)的方法,同时通过喷射碱性液体(例如钠)喷雾,使靠近废气堆的出口的铵盐的可见羽流的形成最小化 氢氧化物或氢氧化钾进入受污染的废气中,其中碱性液体的pH足够高,即大于约11的pH,使得酸性污染物优先与气体中的碱性液体而不是氨反应,从而 最小化可见的铵盐的形成。

    Automatic gas conditioning method
    7.
    发明授权
    Automatic gas conditioning method 失效
    自动气体调节方式

    公开(公告)号:US5922103A

    公开(公告)日:1999-07-13

    申请号:US541218

    申请日:1995-10-12

    IPC分类号: B03C3/014

    CPC分类号: B03C3/014

    摘要: An air pollution control system using a novel control system is disclosed. The control system is particularly useful with a gas conditioning tower ("GCT") which uses a spray from a two-fluid nozzle to cool hot process gases prior to flowing to an electrostatic precipitator. A first control loop, employing, for example, a temperature feedback control system, is used during normal operation of the system, and an override control loop is used to protect the electrostatic precipitator from overheated gases which may be diverted in the case of a plant upset. The override control loop adjusts the spray based on a calculation of the spray characteristics needed to meet the new GCT conditioning requirements. In another aspect the present invention relates to a method and apparatus for optmizing the spray from a two-fluid nozzle used in a GCT. In particular, the spray droplets are made larger when possible, thereby reducing the energy usage of the system. In yet another aspect of the present invention, the controller used in the air pollution control system directly regulates delivery pressure of the air compressor used as a source of compressed air for the two-fluid nozzle, for further energy savings.

    摘要翻译: 公开了一种使用新型控制系统的空气污染控制系统。 控制系统对于使用来自双流体喷嘴的喷雾在流入静电除尘器之前冷却热处理气体的气体调节塔(“GCT”)特别有用。 在系统的正常操作期间使用采用例如温度反馈控制系统的第一控制回路,并且使用超控控制回路来保护静电除尘器免受过热的气体,这在过程中可被转移 烦乱。 超控制循环根据计算满足新GCT调理要求所需的喷雾特性来调节喷雾。 另一方面,本发明涉及一种用于优化来自用于GCT中的双流体喷嘴的喷雾的方法和装置。 特别是,尽可能地使喷雾液滴更大,从而减少系统的能量消耗。 在本发明的另一方面,用于空气污染控制系统的控制器直接调节用作双流体喷嘴的压缩空气源的空气压缩机的输送压力,以进一步节能。

    Low-energy venturi pre-scrubber for an air pollution control system and method

    公开(公告)号:US06953495B2

    公开(公告)日:2005-10-11

    申请号:US10631105

    申请日:2003-07-31

    申请人: James J. Schwab

    发明人: James J. Schwab

    IPC分类号: B01D47/10

    摘要: A low-energy venturi pre-scrubber optimized for removing abrasive particles from a gaseous effluent is disclosed. While venturi scrubbers are efficiently used for at removing entrained particulates in air pollution control systems, they can be damaged due to the abrasive characteristics of entrained particles, such as silica particles greater than a micrometer in diameter. According to the present invention, high scrubbing efficiencies can be obtained in equipment that is not damaged by the abrasive particles by first removing the abrasive particles in a low-energy venturi, and then removing the remaining particles in a second scrubber. In addition to improving the lifetime and reducing the maintenance costs of the venturi, scrubbing fluids have fewer large particles, allowing their use in downstream components, such as evaporative coolers.