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公开(公告)号:US20140106116A1
公开(公告)日:2014-04-17
申请号:US13651914
申请日:2012-10-15
申请人: Jonathan Bremmer , Darryl Mark Toni , Jeffrey G. Sauer , Edward Joseph Fabian , Paul H. Denavit , William E. Hovan, III , Gergory A. Davidson
发明人: Jonathan Bremmer , Darryl Mark Toni , Jeffrey G. Sauer , Edward Joseph Fabian , Paul H. Denavit , William E. Hovan, III , Gergory A. Davidson
CPC分类号: B29D24/005 , B29D99/0021 , E04C2/365 , Y10T156/10 , Y10T428/24157
摘要: A composite structure includes a first laminate and a second laminate. At least one core assembly is located between the first laminate and the second laminate. The at least one core assembly includes a core component and a layer of filler material disposed at a first face of the core component. The layer of filler material at least partially fills selected cells of the core component to a fill depth such that the filler material rigidizes when cured to prevent movement and/or crushing of core component under a pressure applied during a cure cycle of the composite structure.
摘要翻译: 复合结构包括第一层压板和第二层压板。 至少一个芯组件位于第一层压板和第二层压板之间。 所述至少一个芯组件包括芯部件和设置在芯部件的第一面处的填充材料层。 填充材料层至少部分地将核心部件的选定的细胞填充到填充深度,使得填充材料在固化时刚化,以防止在复合结构的固化循环期间施加的压力下芯部件的移动和/或破碎。
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公开(公告)号:US09409358B2
公开(公告)日:2016-08-09
申请号:US13651914
申请日:2012-10-15
申请人: Jonathan Bremmer , Darryl Mark Toni , Jeffrey G. Sauer , Edward Joseph Fabian , Paul H. Denavit , William E. Hovan, III , Gregory A. Davidson
发明人: Jonathan Bremmer , Darryl Mark Toni , Jeffrey G. Sauer , Edward Joseph Fabian , Paul H. Denavit , William E. Hovan, III , Gregory A. Davidson
CPC分类号: B29D24/005 , B29D99/0021 , E04C2/365 , Y10T156/10 , Y10T428/24157
摘要: A composite structure includes a first laminate and a second laminate. At least one core assembly is located between the first laminate and the second laminate. The at least one core assembly includes a core component and a layer of filler material disposed at a first face of the core component. The layer of filler material at least partially fills selected cells of the core component to a fill depth such that the filler material rigidizes when cured to prevent movement and/or crushing of core component under a pressure applied during a cure cycle of the composite structure.
摘要翻译: 复合结构包括第一层压板和第二层压板。 至少一个芯组件位于第一层压板和第二层压板之间。 所述至少一个芯组件包括芯部件和设置在芯部件的第一面处的填充材料层。 填充材料层至少部分地将核心部件的选定的细胞填充到填充深度,使得填充材料在固化时刚化,以防止在复合结构的固化循环期间施加的压力下芯部件的移动和/或破碎。
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公开(公告)号:US09114586B2
公开(公告)日:2015-08-25
申请号:US13369921
申请日:2012-02-09
申请人: Jonathan Bremmer , Paul H. Denavit , Edward Joseph Fabian , Jeffrey G. Sauer , William E. Hovan, III , Darryl Mark Toni
发明人: Jonathan Bremmer , Paul H. Denavit , Edward Joseph Fabian , Jeffrey G. Sauer , William E. Hovan, III , Darryl Mark Toni
CPC分类号: B32B7/02 , B29C70/342 , B29C2043/3655 , B32B3/085 , B32B3/266 , B32B5/028 , B32B5/04 , B32B15/04 , B32B2307/734 , B32B2581/00 , Y10T156/10 , Y10T428/24628 , Y10T428/24983
摘要: A caul system for a composite structure having one or more core elements includes a lattice grid hard caul selectively locatable at a portion of the composite structure without core elements. The caul system further includes a soft caul selectively locatable at a portion of the composite structure having a core element. A method of forming a composite structure with one or more core elements includes locating a first laminate in a tool and locating one or more core elements over the first laminate. A second laminate is located over the one or more core elements. A lattice grid hard caul is placed over the second laminate, avoiding locations having core elements of the one or more core elements disposed thereat. A soft caul is located over the one or more core elements, thereby preventing deformation of the one or more core elements.
摘要翻译: 具有一个或多个核心元件的复合结构的塞子系统包括可选地定位在没有核心元件的复合结构的部分处的网格格栅。 塞子系统还包括可选择地定位在具有芯元件的复合结构的一部分处的软塞子。 形成具有一个或多个芯元件的复合结构的方法包括将第一层压体定位在工具中并将一个或多个芯元件定位在第一层压板上。 第二层压体位于一个或多个芯元件上。 格栅格硬盖放置在第二层压板上,避免了位于其中的一个或多个芯元件的芯元件的位置。 一个或多个芯元件上设有一软芯,从而防止一个或多个芯元件的变形。
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公开(公告)号:US20130095284A1
公开(公告)日:2013-04-18
申请号:US13274690
申请日:2011-10-17
申请人: Jonathan Bremmer , Jeffrey G. Sauer , Edward Joseph Fabian , Paul H. Denavit , Darryl Mark Toni , William E. Hovan, III
发明人: Jonathan Bremmer , Jeffrey G. Sauer , Edward Joseph Fabian , Paul H. Denavit , Darryl Mark Toni , William E. Hovan, III
CPC分类号: B29C70/34 , B29C65/00 , B29C65/483 , B29C66/1142 , B29C66/721 , B29C70/30 , B29C70/342 , B29C70/865 , B32B3/12 , Y10T428/24149
摘要: A composite structure includes a first laminate, a second laminate, and at least one core component located between the first laminate and the second laminate. The at least one core component includes a honeycomb core and at least one locking ply extending from the honeycomb core between the first laminate and the second laminate. The at least one locking ply is configured such that a pressure applied during a cure cycle of the composite structure retains the at least one locking ply between the first laminate and the second laminate thereby preventing movement of core component.
摘要翻译: 复合结构包括第一层压板,第二层压板和位于第一层压板和第二层压板之间的至少一个芯部件。 所述至少一个核心部件包括蜂巢芯和至少一个锁定层,所述至少一个锁定层从所述蜂窝芯延伸到所述第一层压板和所述第二层压板之间。 至少一个锁定层被构造成使得在复合结构的固化循环期间施加的压力将至少一个锁定层保持在第一层压板和第二层压板之间,从而防止芯部件的移动。
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公开(公告)号:US09539769B2
公开(公告)日:2017-01-10
申请号:US13274690
申请日:2011-10-17
申请人: Jonathan Bremmer , Jeffrey G. Sauer , Edward Joseph Fabian , Paul H. Denavit , Darryl Mark Toni , William E. Hovan, III
发明人: Jonathan Bremmer , Jeffrey G. Sauer , Edward Joseph Fabian , Paul H. Denavit , Darryl Mark Toni , William E. Hovan, III
CPC分类号: B29C70/34 , B29C65/00 , B29C65/483 , B29C66/1142 , B29C66/721 , B29C70/30 , B29C70/342 , B29C70/865 , B32B3/12 , Y10T428/24149
摘要: A composite structure includes a first laminate, a second laminate, and at least one core component located between the first laminate and the second laminate. The at least one core component includes a honeycomb core and at least one locking ply extending from the honeycomb core between the first laminate and the second laminate. The at least one locking ply is configured such that a pressure applied during a cure cycle of the composite structure retains the at least one locking ply between the first laminate and the second laminate thereby preventing movement of core component.
摘要翻译: 复合结构包括第一层压板,第二层压板和位于第一层压板和第二层压板之间的至少一个芯部件。 所述至少一个核心部件包括蜂巢芯和至少一个锁定层,所述至少一个锁定层从所述蜂窝芯延伸到所述第一层压板和所述第二层压板之间。 至少一个锁定层被构造成使得在复合结构的固化循环期间施加的压力将至少一个锁定层保持在第一层压板和第二层压板之间,从而防止芯部件的移动。
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公开(公告)号:US20130344295A1
公开(公告)日:2013-12-26
申请号:US13369921
申请日:2012-02-09
申请人: Jonathan Bremmer , Paul H. Denavit , Edward Joseph Fabian , Jeffrey G. Sauer , William E. Hovan, III , Darryl Mark Toni
发明人: Jonathan Bremmer , Paul H. Denavit , Edward Joseph Fabian , Jeffrey G. Sauer , William E. Hovan, III , Darryl Mark Toni
IPC分类号: B32B7/02
CPC分类号: B32B7/02 , B29C70/342 , B29C2043/3655 , B32B3/085 , B32B3/266 , B32B5/028 , B32B5/04 , B32B15/04 , B32B2307/734 , B32B2581/00 , Y10T156/10 , Y10T428/24628 , Y10T428/24983
摘要: A caul system for a composite structure having one or more core elements includes a lattice grid hard caul selectively locatable at a portion of the composite structure without core elements. The caul system further includes a soft caul selectively locatable at a portion of the composite structure having a core element. A method of forming a composite structure with one or more core elements includes locating a first laminate in a tool and locating one or more core elements over the first laminate. A second laminate is located over the one or more core elements. A lattice grid hard caul is placed over the second laminate, avoiding locations having core elements of the one or more core elements disposed thereat. A soft caul is located over the one or more core elements, thereby preventing deformation of the one or more core elements.
摘要翻译: 具有一个或多个核心元件的复合结构的塞子系统包括可选地定位在没有核心元件的复合结构的部分处的网格格栅。 塞子系统还包括可选择地定位在具有芯元件的复合结构的一部分处的软塞子。 形成具有一个或多个芯元件的复合结构的方法包括将第一层压体定位在工具中并将一个或多个芯元件定位在第一层压板上。 第二层压体位于一个或多个芯元件上。 格栅格硬盖放置在第二层压板上,避免了位于其中的一个或多个芯元件的芯元件的位置。 一个或多个芯元件上设有一软芯,从而防止一个或多个芯元件的变形。
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公开(公告)号:US08613252B2
公开(公告)日:2013-12-24
申请号:US13026794
申请日:2011-02-14
申请人: Jonathan Bremmer , Jeffrey G. Sauer , Edward Joseph Fabian , Robert A. Lacko , Neil W. Cawthra , Christian A. Rogg , Paul H. Denavit , William E. Hovan, III
发明人: Jonathan Bremmer , Jeffrey G. Sauer , Edward Joseph Fabian , Robert A. Lacko , Neil W. Cawthra , Christian A. Rogg , Paul H. Denavit , William E. Hovan, III
IPC分类号: B32B37/00
CPC分类号: B32B37/146 , B29C70/44 , B29K2883/00 , B29K2907/04 , B29K2909/08 , B32B2038/0076 , B32B2305/076
摘要: A caul plate system for a laminate structure includes a plurality of layers of curable caul plies disposed over a laminate structure and substantially conforming to a surface of the laminate structure. A resin is applied to the plurality of layers of caul plies. Co-curing of the plurality of layers of caul plies with the laminate structure hardens the plurality of layers of caul plies such that a normal pressure is applied to the laminate structure during cure of the laminate structure.
摘要翻译: 用于层压结构的挡板系统包括设置在层压结构上并基本上与层压结构的表面一致的多层可固化塞子层。 将树脂施加到多层密封层。 多个层压层与层压结构的共同固化使得多个填充层的硬化,使得在层压结构的固化期间将常压施加到层压结构。
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公开(公告)号:US20120204741A1
公开(公告)日:2012-08-16
申请号:US13026794
申请日:2011-02-14
申请人: Jonathan Bremmer , Jeffrey G. Sauer , Edward Joseph Fabian , Robert A. Lacko , Neil W. Cawthra , Christian A. Rogg , Paul H. Denavit , William E. Hovan, III
发明人: Jonathan Bremmer , Jeffrey G. Sauer , Edward Joseph Fabian , Robert A. Lacko , Neil W. Cawthra , Christian A. Rogg , Paul H. Denavit , William E. Hovan, III
CPC分类号: B32B37/146 , B29C70/44 , B29K2883/00 , B29K2907/04 , B29K2909/08 , B32B2038/0076 , B32B2305/076
摘要: A caul plate system for a laminate structure includes a plurality of layers of curable caul plies disposed over a laminate structure and substantially conforming to a surface of the laminate structure. A resin is applied to the plurality of layers of caul plies. Co-curing of the plurality of layers of caul plies with the laminate structure hardens the plurality of layers of caul plies such that a normal pressure is applied to the laminate structure during cure of the laminate structure.
摘要翻译: 用于层压结构的挡板系统包括设置在层压结构上并基本上与层压结构的表面一致的多层可固化塞子层。 将树脂施加到多层密封层。 多个层压层与层压结构的共同固化使得多个填充层的硬化,使得在层压结构的固化期间将常压施加到层压结构。
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公开(公告)号:US5674586A
公开(公告)日:1997-10-07
申请号:US499642
申请日:1995-06-07
申请人: Darryl Mark Toni , Bruce Henry Barr , Edward Joseph Fabian , Bruce Fredric Kay , Joaquin Terceno , Kenneth Morgan Furnes , Alan Lee Dobyns
发明人: Darryl Mark Toni , Bruce Henry Barr , Edward Joseph Fabian , Bruce Fredric Kay , Joaquin Terceno , Kenneth Morgan Furnes , Alan Lee Dobyns
CPC分类号: B32B5/14 , B32B5/24 , B60K15/03177 , B64D37/32 , B60K2015/03046 , B60K2015/03407 , B64D2037/325 , Y10T428/1369 , Y10T428/24149 , Y10T428/30
摘要: A pressure tolerant composite panel has an inner fiber reinforced layer, an outer fiber reinforced layer and an core disposed therebetween. In one embodiment of the invention, the inner layer has weakening structures incorporated at the peripheral edges thereof, and has an outer layer of a different and lower modulus of elasticity than the inner layer to provide some degree of elongation. When high internal forces are encountered, the weakening structures allow the inner layer to separate, with the outer layers stretching to absorb the forces without failure. Optionally, strengthening straps are position about the panel such that it is compartmentalized into discrete sections to contain damage in localized areas. In an alternative embodiment of the invention, the inner core is produced of a crushable material which has a yield strength sufficient to provide structural support under normal operating conditions. When a high pressure is encountered which exceeds the yield limit, the core is crushed to prevent force transmission to the outer layer. Such a composite panel assures survivability of the panel when subject to impact damage.
摘要翻译: 耐压复合板具有内纤维增强层,外纤维增强层和设置在其间的芯。 在本发明的一个实施例中,内层具有并入其周缘的弱化结构,并且具有与内层不同的和较低的弹性模量的外层,以提供一定程度的伸长。 当遇到高内力时,弱化结构允许内层分离,外层伸展以吸收力而不发生故障。 可选地,加强带是围绕面板的位置,使得其被分隔成离散部分以在局部区域中包含损伤。 在本发明的替代实施例中,内芯由可压碎材料制成,其具有足以在正常操作条件下提供结构支撑的屈服强度。 当遇到超过屈服极限的高压时,芯被压碎以防止力传递到外层。 这样的复合面板确保面板受到冲击损坏时的生存能力。
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