公开(公告)号：US20110270436A1

公开(公告)日：2011-11-03

申请号：US13182279

申请日：2011-07-13

申请人： KOUICHI KATOH ,  TAKAMASA ITOH ,  TSUYOSHI FUJITA ,  MASARU USUI

发明人： KOUICHI KATOH ,  TAKAMASA ITOH ,  TSUYOSHI FUJITA ,  MASARU USUI

IPC分类号： G06F19/00

CPC分类号： G05B19/402 ,  G05B2219/36201 ,  G05B2219/45204 ,  G05B2219/49113 ,  Y10T408/03

摘要： There are provided a method for machining a slide core hole and a measurement/correction system for use in machining of a slide core hole, which enable efficient machining of a slide core hole while utilizing the high-speed cutting performance of a five-axis machine tool. The method for machining an inclined slide core hole, comprised of a core pocket and a rod hole, in a mold as a workpiece by means of a five-axis machine tool having, in addition to X-axis, Y-axis and Z-axis, an A-axis for pivoting of a spindle head and a C-axis for rotation of a table, includes the steps of: pivoting the spindle head to meet the inclination angle of the slide core hole to be machined in the mold, and fixing the A-axis angle; spot-facing a shallow flat-bottomed spot-faced hole in the surface of the mold by using an end mill as a tool; drilling a guide hole in the bottom surface of the spot-faced hole by using a drill or a reamer as a tool; drilling said rod hole by using a gun drill as a tool with the guide hole as a guide for the gun drill; carrying out, as pre-machining before machining of said core pocket, shaping machining to form an intermediate pocket hole while expanding the spot-faced hole by using an end mill as a tool; correcting a reference point for use as a reference in machining of the core pocket based on measurement of the shape of the intermediate pocket; and executing a corrected machining program with the corrected reference point to carry out precision shaping machining of the core pocket while expanding the intermediate pocket by using an end mill as a tool.

摘要翻译： 提供了一种用于加工滑动芯孔的方法和用于滑动芯孔加工的测量/校正系统，其能够在利用五轴机器的高速切削性能的同时有效地加工滑动芯孔 工具。 通过具有X轴，Y轴和Z轴的五轴机床，在模具中作为工件的模具中加工由芯袋和杆孔构成的倾斜滑动芯孔的方法， 轴，用于枢转主轴头的A轴和用于工作台旋转的C轴的步骤包括以下步骤：使主轴头枢转以满足待加工的模芯中的滑动芯孔的倾斜角度，以及 固定A轴角度; 通过使用端铣刀作为工具，在模具的表面中的面向浅的平底点面孔; 通过使用钻头或铰刀作为工具在点孔的底面钻孔导孔; 通过使用枪钻作为工具钻孔所述杆孔，其中引导孔作为枪钻的引导件; 在进行上述芯袋的加工前进行预加工，进行成型加工，形成中间的袋状孔，同时利用立铣刀作为工具使点状孔扩大; 基于中间袋的形状的测量，校正用于加工芯袋的基准的参考点; 并且利用修正的参考点执行校正的加工程序，以使用立铣刀作为工具来扩展中间槽，进行芯槽的精密成形加工。