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    Process for producing a shaft clamping member
    2.
    发明授权
    Process for producing a shaft clamping member 失效
    用于制造轴夹紧件的工艺

    公开(公告)号：US5566449A

    公开(公告)日：1996-10-22

    申请号：US292691

    申请日：1994-08-18

    申请人： Kenji Okamoto ,  Hiroyuki Horimura ,  Masahiko Minemi ,  Yoshinobu Takeda ,  Yoshishige Takano ,  Toshihiko Kaji

    发明人： Kenji Okamoto ,  Hiroyuki Horimura ,  Masahiko Minemi ,  Yoshinobu Takeda ,  Yoshishige Takano ,  Toshihiko Kaji

    IPC分类号： B22F3/17 ,  C22C1/04 ,  C22C21/00 ,  F16C9/04 ,  F16J7/00 ,  B23P15/10

    CPC分类号： C22C21/00 ,  B22F3/17 ,  C22C1/0416 ,  F16C9/04 ,  F16J7/00 ,  Y10S29/031 ,  Y10T29/49291 ,  Y10T29/49813 ,  Y10T74/2162

    摘要： A connecting rod as a shaft clamping member includes a rod member and cap, each of which has mating faces at circumferentially opposite ends of a semi-circular recess and which are fastened to each other by bolts by matching the opposed mating faces to each other to define a crank pin hole by the two semi-circular recesses. The rod member and the cap are forgings formed from an aluminum alloy and simultaneously produced by forging powder preforms of the rod member and cap in a cavity having the desired shape of the connecting rod. After forging, the opposed mating faces have an infinite number of recesses and projections which are formed from the flow of the material during the forging and which are in a matched and fitted relation to each other. Thus, any misalignment between and in a direction parallel to the mating faces can be prevented to avoid the generation of a situation that only the rod member receives a stress. This achieves a prolongation in the life of the connecting rod of the aluminum alloy. The composition of the most desirable aluminum alloy includes, by weight, 7% .ltoreq.Fe

    摘要翻译： 作为轴夹持构件的连杆包括杆构件和盖，每个杆构件和盖在半圆形凹部的周向相对端具有配合面，并且通过将相对的配合面彼此匹配而通过螺栓彼此紧固， 通过两个半圆形凹槽限定曲柄销孔。 杆构件和盖是由铝合金形成的锻件，并且通过将棒构件和盖的粉末预制件锻造在具有所需形状的连杆的空腔中而制成。 在锻造之后，相对的配合面具有无数个凹槽和凸起，它们在锻造期间由材料的流动形成，并且彼此处于相配合的关系。 因此，可以防止在与配合面平行的方向之间和方向之间的任何未对准，以避免仅产生杆构件受到应力的情况的产生。 这实现了铝合金连杆寿命的延长。 最理想的铝合金的组成包括：选自Ti，Zr，Mn，Ni的金属的7％<15％，1％

    Powder forging method of aluminum alloy powder having high proof stress and toughness
    3.
    发明授权
    Powder forging method of aluminum alloy powder having high proof stress and toughness 失效
    铝合金粉末的粉末锻造方法具有很高的抗应力和韧性

    公开(公告)号：US5498393A

    公开(公告)日：1996-03-12

    申请号：US280386

    申请日：1994-07-26

    申请人： Hiroyuki Horimura ,  Kenji Okamoto ,  Masahiko Minemi ,  Toshihiko Kaji ,  Yoshishige Takano ,  Yoshinobu Takeda

    发明人： Hiroyuki Horimura ,  Kenji Okamoto ,  Masahiko Minemi ,  Toshihiko Kaji ,  Yoshishige Takano ,  Yoshinobu Takeda

    IPC分类号： B22F3/02 ,  B22F3/17 ,  C22C1/04 ,  C22C21/00 ,  C22C45/08 ,  C22F1/00 ,  C22F1/04

    CPC分类号： C22C21/00 ,  C22C1/0416

    摘要： An aluminum alloy powder or a green compact thereof is prepared, wherein: (1) the composition formula is Al.sub.100-a-b Fe.sub.a X.sub.b where a and b in atomic % are 4.0.ltoreq.a.ltoreq.6.0, 1.0.ltoreq.b.ltoreq.4.0, and where X is at least one alloy element selected from Y and Mm (mish metal); or (2) the composition formula is Al.sub.100-a-b-c Fe.sub.a Si.sub.b X.sub.c, where a, b and c in atomic % are 3.0.ltoreq.a.ltoreq.6.0, 0.5.ltoreq.b.ltoreq.3.0, and 0.5.ltoreq.c.ltoreq.3.0, and where X is at least one alloy element selected from Ti, Co, Ni, Mn and Cr, and wherein both (1) and (2) include an amorphous phase of at least 1% by volume. The aluminum alloy powder or the green compact thereof is heated at a temperature increasing at a rate of at least 80.degree. C./min. to a predetermined temperature of at least 560.degree. C. and not more than a temperature at which 10% by volume of a liquid phase is contained in the alloy powder or green compact. The aluminum alloy powder or the green compact thereof is powder forged at the predetermined temperature. As a result, an aluminum alloy superior in static strength and dynamic strength can be produced.

    摘要翻译： 制备铝合金粉末或其生坯，其中：（1）组成式为Al100-a-bFeaXb，其中a和b为原子％为4.0 / = 4.0，其中X是选自Y和Mm（金属）中的至少一种合金元素; 或（2）组成式为Al100-ab-cFeaSibXc，其中原子％中的a，b和c为3.0，=6.0,0.5≤b≤3.0,0.5≤c 其中X是选自Ti，Co，Ni，Mn和Cr中的至少一种合金元素，其中（1）和（2）都包括至少1体积％的非晶相。 铝合金粉末或其生坯在以至少80℃/分钟的速度升温的温度下加热。 达到至少560℃的预定温度，并且不超过在合金粉末或生坯中含有10体积％的液相的温度。 铝合金粉末或其生坯是在预定温度下锻造的粉末。 结果，可以制造出静电强度和动态强度优异的铝合金。

    Powder forging process
    4.
    发明授权
    Powder forging process 失效
    粉末锻造工艺

    公开(公告)号：US5547632A

    公开(公告)日：1996-08-20

    申请号：US359674

    申请日：1994-12-20

    申请人： Hiroyuki Horimura ,  Kenji Okamoto ,  Masahiko Minemi ,  Toshihiko Kaji ,  Yoshinobu Takeda ,  Yoshishige Takano

    发明人： Hiroyuki Horimura ,  Kenji Okamoto ,  Masahiko Minemi ,  Toshihiko Kaji ,  Yoshinobu Takeda ,  Yoshishige Takano

    IPC分类号： B22F3/02 ,  B22F3/17 ,  B22F3/16

    CPC分类号： B22F3/17

    摘要： In a powder forging process, a heated green compact is placed in a stationary die and subjected to a press-forging carried out mainly to reduce the thickness thereof by cooperation of the stationary die with a movable die. The press-forging is performed at two pressing steps. After placement of the green compact into the concave molding portion of the stationary die, the pressing step were carried out. Thus, it is possible to produce a forged product having a high strength and a high toughness. A heated heat insulator also may be placed in the stationary die to provide a temperature-retaining effect to the green compact before and during pressing.

    摘要翻译： 在粉末锻造方法中，将加热的生坯压实成型体放置在固定模具中，并进行压制加工，主要通过固定模具与活动模具的配合来减小其厚度。 压锻在两个压制步骤进行。 在将压坯放入固定模的凹形成型部之后，进行加压工序。 因此，可以生产具有高强度和高韧性的锻造产品。 加热的绝热体也可以放置在固定模具中，以在压制之前和期间向生坯提供温度保持效果。

    Method of manufacturing powder molding and powder feeder
    6.
    发明授权
    Method of manufacturing powder molding and powder feeder 失效
    粉末成型和粉末进料器的制造方法

    公开(公告)号：US5672313A

    公开(公告)日：1997-09-30

    申请号：US501066

    申请日：1995-08-11

    申请人： Ryuji Shiga ,  Yoshishige Takano ,  Yoshinobu Takeda

    发明人： Ryuji Shiga ,  Yoshishige Takano ,  Yoshinobu Takeda

    IPC分类号： B65G65/44 ,  B22F3/00 ,  B22F3/02 ,  B22F3/035 ,  B30B11/00 ,  B30B15/02 ,  B30B15/30 ,  B29C43/02

    CPC分类号： B22F3/004 ,  B30B15/024 ,  B30B15/304

    摘要： A material powder is packed in a cavity of a mold with high and uniform density to manufacture a powder molding a material powder in a shoe box 12 is fed into a cavity 6 formed in a mold 1 by moving the shoe box 12 over the cavity 6 while oscillating the shoe box until the density of the powder in the cavity increases to at least 1.1 times the apparent density. The powder is then compression-molded.

    摘要翻译： PCT No.PCT / JP94 / 02094 Sec。 371日期：1995年8月11日 102（e）日期1995年8月11日PCT 1994年12月12日PCT PCT。 公开号WO95 / 16559 日期：1995年6月22日将材料粉末填充在具有高密度均匀的模具的空腔中，以制造粉末成型，将鞋盒12中的材料粉末通过移动鞋盒送入形成在模具1中的空腔6中 12在空腔6上方，同时振动鞋盒直到空腔中的粉末的密度增加至表观密度的至少1.1倍。 然后将粉末压塑。

    Aluminum alloy and method for manufacturing aluminum-alloy member
    7.
    发明授权
    Aluminum alloy and method for manufacturing aluminum-alloy member 失效
    铝合金及其制造方法

    公开(公告)号：US06402860B2

    公开(公告)日：2002-06-11

    申请号：US09428480

    申请日：1999-10-28

    申请人： Manabu Hashikura ,  Hisao Hattori ,  Toshihiko Kaji ,  Yoshinobu Takeda

    发明人： Manabu Hashikura ,  Hisao Hattori ,  Toshihiko Kaji ,  Yoshinobu Takeda

    IPC分类号： C22C2100

    CPC分类号： C22C1/0416 ,  B22F2009/041 ,  B22F2998/00 ,  B22F2998/10 ,  B22F2999/00 ,  B22F9/008 ,  B22F9/04 ,  B22F3/115 ,  B22F9/082 ,  B22F3/16 ,  C25D11/04 ,  B22F3/17 ,  B22F3/14

    摘要： The invention offers an aluminum alloy that not only has high hardness accompanied by balanced ductility but also has high toughness and superior processability. The invention also offers a method for manufacturing an aluminum-alloy member that not only has high hardness accompanied by balanced ductility but also has high toughness and superior processability. The aluminum alloy comprises (1) not less than 0.1 wt. % and not more than 8 wt. % Constituent A comprising one or more kinds of elements selected from the group consisting of titanium, vanadium, hafnium, and zirconium, (2) not less than 0.1 wt. % and not more than 20 wt. % Constituent B comprising one or more kinds of elements selected from the group consisting of lanthanum, cerium, praseodymium, neodymium, mischmetal, calcium, strontium, and barium, and (3) not less than 0.1 wt. % and not more than 20 wt. % Constituent C comprising one or more kinds of elements selected from the group consisting of magnesium and lithium.

    摘要翻译： 本发明提供一种铝合金，其不仅具有兼具延展性的高硬度，而且具有高韧性和优异的加工性。 本发明还提供一种铝合金构件的制造方法，该铝合金构件不仅具有高硬度并且具有均匀的延展性，而且具有高韧性和优异的加工性。 铝合金包括（1）不小于0.1wt。 ％且不大于8wt。 ％组分A，其包含选自钛，钒，铪和锆的一种或多种元素，（2）不小于0.1wt。 ％且不大于20wt。 ％组分B包含选自镧，铈，镨，钕，稀土金属，钙，锶和钡中的一种或多种元素，和（3）不小于0.1wt。 ％且不大于20wt。 ％组成C包含选自镁和锂的一种或多种元素。

    Hyper-eutectic aluminum-silicon alloy powder and method of preparing the same
    8.
    发明授权
    Hyper-eutectic aluminum-silicon alloy powder and method of preparing the same 失效
    超共晶铝硅合金粉及其制备方法

    公开(公告)号：US5366691A

    公开(公告)日：1994-11-22

    申请号：US863285

    申请日：1992-06-24

    申请人： Yoshinobu Takeda ,  Tetsuya Hayashi ,  Toshihiko Kaji ,  Yusuke Odani ,  Kiyoaki Akechi ,  Jun Kusui ,  Takamasa Yokote ,  Akiei Tanaka ,  Takashi Watsuji

    发明人： Yoshinobu Takeda ,  Tetsuya Hayashi ,  Toshihiko Kaji ,  Yusuke Odani ,  Kiyoaki Akechi ,  Jun Kusui ,  Takamasa Yokote ,  Akiei Tanaka ,  Takashi Watsuji

    IPC分类号： C22C1/04 ,  C22C21/00

    CPC分类号： C22C1/0416

    摘要： A hyper-eutectic aluminum-silicon powder containing extremely fine primary crystal silicon, is prepared by atomizing. First, a molten metal of a hyper-eutectic aluminum-silicon alloy containing phosphorus is prepared. This molten metal or melt is atomized with air or an inert gas and quench-solidified. Aluminum-silicon alloy powder containing primary crystal silicon of not more than 10 .mu.m in crystal grain size is obtained. This aluminum-silicon alloy powder contains at least 12 percent by weight and not more than 50 percent by weight of silicon and at least 0.0005 percent by weight and not more than 0.1 percent by weight of phosphorus. When this hyper-eutectic aluminum-silicon alloy powder is employed, it is possible to prepare a consolidate of powder which has improved mechanical properties, and provides a high yield.

    摘要翻译： PCT No.PCT / JP91 / 01488 Sec。 371日期：1992年6月24日 102（e）日期1992年6月24日PCT 1991年10月31日PCT PCT。 出版物WO92 / 07676 日期：1992年5月14日。通过雾化制备含有极细初晶硅的超共晶铝硅粉末。 首先，制备含有磷的超共晶铝硅合金的熔融金属。 该熔融金属或熔体用空气或惰性气体雾化并淬火固化。 得到晶体尺寸不超过10μm的含有一次结晶硅的铝 - 硅合金粉末。 该铝 - 硅合金粉末含有至少12重量％且不超过50重量％的硅和至少0.0005重量％且不超过0.1重量％的磷。 当使用这种超共晶的铝 - 硅合金粉末时，可以制备具有改进的机械性能的粉末的固结，并提供高产率。

    Method of degassing and solidifying an aluminum alloy powder
    9.
    发明授权
    Method of degassing and solidifying an aluminum alloy powder 失效
    脱铝和固化铝合金粉末的方法

    公开(公告)号：US5344605A

    公开(公告)日：1994-09-06

    申请号：US94062

    申请日：1993-09-21

    申请人： Toshihiko Kaji ,  Yoshinobu Takeda ,  Yuusuke Odani ,  Kiyoaki Akechi ,  Takao Tanji

    发明人： Toshihiko Kaji ,  Yoshinobu Takeda ,  Yuusuke Odani ,  Kiyoaki Akechi ,  Takao Tanji

    IPC分类号： B22F3/10 ,  B22F3/105 ,  B22F1/00 ,  B22F3/16

    CPC分类号： B22F3/105 ,  B22F3/1017

    摘要： The object is to provide a method of degassing or solidifying an aluminum alloy powder by utilizing an induction heating as a degassing means in a step of forming and solidifying an aluminum powder or aluminum alloy powder, whereby the disadvantages of the prior art can be overcome. The feature of the present invention consists in preforming an aluminum powder, aluminum alloy powder or aluminum composite alloy powder or mixed powders thereof with non-metallic grains to give a specific electric resistance of at most 0.2.OMEGA.cm, subjecting the preform directly to induction heating in an atmosphere at normal pressure, temperature-raising to 400.degree. to 600.degree. C. at a temperature gradient of at least 0.4.degree. C./sec in a temperature range of at least 300.degree. C. and removing heat-decomposable volatile components to obtain a hydrogen content of at most 10 ppm.

    摘要翻译： PCT No.PCT / JP92 / 01527 Sec。 371日期：1993年9月21日 102（e）1993年9月21日PCT PCT 1991年11月20日PCT公布。 第WO93 / 09899号公报 日期：1993年5月27日。本发明的目的是提供一种在铝粉或铝合金粉末的形成和固化步骤中利用感应加热作为脱气装置对铝合金粉末进行脱气或固化的方法， 可以克服现有技术。 本发明的特征在于，将铝粉末，铝合金粉末或铝复合合金粉末或其与非金属粒子的混合粉末预先形成至多0.2欧姆·厘米3的比电阻，使预成型件直接进行感应加热 在正常压力的气氛中，在至少在300℃的温度范围内以至少0.4℃/秒的温度梯度升温至400至600℃，并将热分解的挥发性组分除去至 获得至多10ppm的氢含量。