Quilted panel
    1.
    发明授权

    公开(公告)号:US11111615B2

    公开(公告)日:2021-09-07

    申请号:US16205964

    申请日:2018-11-30

    Abstract: Apparatuses, methods, and computer program products for quilting webs without compressing the webs. A quilting machine includes a needle bar to which needles are attached, needle thread passing through each needle, a looper shaft to which loopers are attached, a looper corresponding to each needle and from which looper thread is provided to form stitches, and a retainer bar to which spreaders are attached to facilitate stitching. A drive pulley powered by a first servo motor rotates cranks to move the needles through a cycle and rotates a belt which rotates an indexer pulley. Rotation of the indexer pulley oscillates the looper shaft and reciprocates the retainer bar. Another drive pulley powered by a second servo motor operates to move an input web through the machine between chain stitches.

    Quilting machine
    4.
    发明授权

    公开(公告)号:US10260184B2

    公开(公告)日:2019-04-16

    申请号:US15662750

    申请日:2017-07-28

    Abstract: Apparatuses, methods, and computer program products for quilting webs. A quilting machine includes a cutting edge, a looper from which thread is provided to form stitches, and an adjuster assembly that includes a plurality of selectable positions. The adjuster assembly extends an adjuster toward the thread between the looper and the retainer. When the adjuster is moved, a predetermined amount of thread is pulled away from the looper by the adjuster to provide a controlled length of thread between the looper and the cutting edge. The adjuster is configured to be moved to an intermediate selectable position prior to starting a quilting pattern, and from the intermediate position to another selectable position subsequent to starting the quilting pattern.

    Method of Forming A Mattress Cover Border Panel
    5.
    发明申请
    Method of Forming A Mattress Cover Border Panel 有权
    形成床垫盖边框的方法

    公开(公告)号:US20140196647A1

    公开(公告)日:2014-07-17

    申请号:US14217607

    申请日:2014-03-18

    CPC classification number: A47C31/00 A47C31/08 D05B11/005 D05B35/06

    Abstract: A multi-needle quilting machine (20) is provided with a tape or ribbon guide (30) that is operated by a method by which a narrow strip (32) is fed against a facing layer (11a) of a wide multi-layered material (24) as it is fed into the quilting machine. In the quilting machine (20), series of chain stitches are sewn, at least one of which joins the tape (32) and layers of the multi-layered material (24) together with the same thread in a quilting process, thereby applying the tape (32) to the quilted product in a single quilting operation without the need for a post-quilting tape application step. The tape may form a decorative strip or have unsewn sections that serve as handles for a mattress when the quilted product is formed into a mattress cover.

    Abstract translation: 多针绗缝机(20)设置有带或带导向件(30),其通过窄条(32)被馈送到宽多层材料的面层(11a)的方法操作, (24),因为它被送入绗缝机。 在绗缝机(20)中,缝制一系列链式针迹,其中至少一种在绗缝过程中与同一个线连接带(32)和多层材料层(24),从而将 带子(32)以单个绗缝操作到绗缝产品,而不需要后绗缝带施加步骤。 当绗缝产品形成床垫盖时,胶带可以形成装饰条或具有用于床垫的手柄的未切割部分。

    Method of quilting layered input web

    公开(公告)号:US11015275B2

    公开(公告)日:2021-05-25

    申请号:US16205927

    申请日:2018-11-30

    Abstract: Apparatuses, methods, and computer program products for quilting webs without compressing the webs. A quilting machine includes a needle bar to which needles are attached, needle thread passing through each needle, a looper shaft to which loopers are attached, a looper corresponding to each needle and from which looper thread is provided to form stitches, and a retainer bar to which spreaders are attached to facilitate stitching. A drive pulley powered by a first servo motor rotates cranks to move the needles through a cycle and rotates a belt which rotates an indexer pulley. Rotation of the indexer pulley oscillates the looper shaft and reciprocates the retainer bar. Another drive pulley powered by a second servo motor operates to move an input web through the machine between chain stiches.

    Quilting machine
    7.
    发明授权

    公开(公告)号:US10781544B2

    公开(公告)日:2020-09-22

    申请号:US15592634

    申请日:2017-05-11

    Abstract: Apparatuses, methods, and computer program products for quilting webs. A quilting machine includes a cutting edge, a looper from which thread is provided to form stitches, and an adjuster assembly. The adjuster assembly extends an adjuster toward the thread between the looper and the retainer. When the adjuster is moved, a predetermined amount of thread is pulled away from the looper by the adjuster to provide a controlled length of thread between the looper and the cutting edge. The looper assembly may also include an air nozzle that urges the thread away from the adjuster after the thread has been cut. The thread passes through a thread tension monitor that monitors tension in the thread. The tension monitor includes a lift arm that selectively disables the tension monitor so that a loss of tension in the sewing head does not shut down the quilting machine.

    QUILTING MACHINE
    8.
    发明申请
    QUILTING MACHINE 审中-公开

    公开(公告)号:US20180327950A1

    公开(公告)日:2018-11-15

    申请号:US15662750

    申请日:2017-07-28

    Abstract: Apparatuses, methods, and computer program products for quilting webs. A quilting machine includes a cutting edge, a looper from which thread is provided to form stitches, and an adjuster assembly that includes a plurality of selectable positions. The adjuster assembly extends an adjuster toward the thread between the looper and the retainer. When the adjuster is moved, a predetermined amount of thread is pulled away from the looper by the adjuster to provide a controlled length of thread between the looper and the cutting edge. The adjuster is configured to be moved to an intermediate selectable position prior to starting a quilting pattern, and from the intermediate position to another selectable position subsequent to starting the quilting pattern.

    Method of dynamically changing stitch density for optimal quilter throughput
    10.
    发明授权
    Method of dynamically changing stitch density for optimal quilter throughput 有权
    动态改变缝合密度的方法,以获得最佳的卷曲产量

    公开(公告)号:US09574292B2

    公开(公告)日:2017-02-21

    申请号:US14665425

    申请日:2015-03-23

    CPC classification number: D05B11/00 D05B19/12 D05C5/00

    Abstract: A method of dynamically changing stitch density of a quilting pattern during sewing is provided. Embodiments of the invention include dynamically changing stitch density along an axis of a sewing pattern based on identifying sewing pattern elements, which may include line segments and arc segments. Each of the line segments and/or arc segments is assigned a dynamically adjusted stitch density based on analysis of each pattern element and/or adjacent element. An adjusted stitch density is assigned to portions of pattern elements that satisfy a threshold measurement for sewing with an adjusted stitch density. In embodiments, a standard stitch density, intermediate stitch density, or an altered stitch density is automatically assigned to each portion of a sewing pattern based on an analysis of threshold length of an element, a threshold angle of a portion of the element with respect to the axis, and/or the stitch density assigned to an adjacent element.

    Abstract translation: 提供了一种在缝制期间动态地改变绗缝图案的针迹密度的方法。 本发明的实施例包括基于识别可能包括线段和弧段的缝合图案元素沿着缝合图案的轴线动态地改变线迹密度。 基于每个图案元素和/或相邻元素的分析,为每个线段和/或弧段分配动态调整的针迹密度。 调整针迹密度被分配给满足用调整针迹密度进行缝制的阈值测量的图案元件的部分。 在实施例中,基于对元件的阈值长度的分析,元件的一部分的阈值角相对于缝合图案的阈值长度的分析,自动将标准针迹密度,中间线迹密度或改变的针迹密度分配给缝合图案的每个部分 轴和/或分配给相邻元件的针迹密度。

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