公开(公告)号：US20100003497A1

公开(公告)日：2010-01-07

申请号：US12555761

申请日：2009-09-08

申请人： Luciano Abrigo ,  Renzo Villa

发明人： Luciano Abrigo ,  Renzo Villa

IPC分类号： B32B3/26 ,  B29C44/06

CPC分类号： B29C44/583 ,  B29C33/0033 ,  B29C33/36 ,  B29C33/424 ,  B29C39/148 ,  B29C39/18 ,  B29C43/222 ,  B29C43/28 ,  B29C44/1209 ,  B29K2021/00 ,  B29L2031/737 ,  B29L2031/751 ,  Y10T428/249953 ,  Y10T442/15 ,  Y10T442/3325 ,  Y10T442/469

摘要： Process for continuous manufacture of latex foam rest articles (2, 38) such as mattresses, cushions and the like comprising a part (18) able to participate to the manufacture steps and to remain embedded in the article with consequent improvements of final performances.A flexible perforated band, preferably a flat polymeric material net (18) with longitudinal and cross reinforcement members (19), is placed over a foam laying surface (3) provided with protuberances (7) and in continuous advancement between a foam laying station (4) and an unlimited length article extraction station (5).The latex foam passes through net holes (20) forming an upper portion (24) and a lower portion (23) relative to said net. The net continuously opposes contraction forces and weight force exerted from upper portion on lower portion.The unlimited length article is subjected to successive cross cuts originating rest articles wherein a foam embedded net is arranged on ends of recesses originated by the protuberances.

摘要翻译： 用于连续制造乳胶泡沫休息用品（2,38）的方法，例如床垫，靠垫等，其包括能够参与到制造步骤中并保持嵌入在制品中的部分（18），从而改善最终性能。 柔性穿孔带，优选具有纵向和横向加强构件（19）的平坦聚合材料网（18）放置在设置有突起（7）的泡沫铺设表面（3）上，并且在发泡铺设站 4）和无限长文章提取站（5）。 胶乳泡沫通过形成相对于所述网的上部（24）和下部（23）的网孔（20）。 网络连续地反对从下部上部施加的收缩力和重力。 无限长的制品经受连续的横切，起始于休止制品，其中泡沫嵌入网被布置在由突起起源的凹部的端部上。

公开(公告)号：US20120261851A1

公开(公告)日：2012-10-18

申请号：US13312649

申请日：2011-12-06

申请人： Luciano Abrigo ,  Renzo Villa ,  Daniele Stafforini

发明人： Luciano Abrigo ,  Renzo Villa ,  Daniele Stafforini

IPC分类号： C08J9/30 ,  B01F7/00 ,  B29C39/14

CPC分类号： B29C44/3442 ,  B01F7/00141 ,  B01F7/0025 ,  B01F7/00908 ,  B29K2021/00 ,  B29K2075/00 ,  C08J9/35 ,  C08J2321/02 ,  C08J2375/04

摘要： Process to manufacture a composite foam including at least two foams with cellular structure, at least one of them being a latex foam. The present process avails itself of the steps of preparing separately the forming mixtures of the foams of cellular structure; mixing independently the one from the other forming mixtures; foaming separately each of the forming mixture; sending separately the foams obtained into a single mixing installation; mixing the foams until to manufacture the composite foam. Preferably the composite foam is deposited on a laying surface to form rest articles for example mattresses provided with recesses.

摘要翻译： 制造包含至少两种具有多孔结构的泡沫的复合泡沫的方法，其中至少一种是乳胶泡沫。 本方法利用单独制备泡沫结构泡沫的形成混合物的步骤; 独立地与另一种形成混合物混合; 单独发泡各成型混合物; 将获得的泡沫分别单独送入单个混合装置; 将泡沫混合直到制造复合泡沫。 优选地，复合泡沫被沉积在铺设表面上以形成诸如设置有凹部的床垫的休息用品。

公开(公告)号：US07604761B2

公开(公告)日：2009-10-20

申请号：US11469770

申请日：2006-09-01

申请人： Luciano Abrigo ,  Renzo Villa

发明人： Luciano Abrigo ,  Renzo Villa

IPC分类号： B29C67/20

CPC分类号： B29C44/583 ,  B29C33/0033 ,  B29C33/36 ,  B29C33/424 ,  B29C39/148 ,  B29C39/18 ,  B29C43/222 ,  B29C43/28 ,  B29C44/1209 ,  B29K2021/00 ,  B29L2031/737 ,  B29L2031/751 ,  Y10T428/249953 ,  Y10T442/15 ,  Y10T442/3325 ,  Y10T442/469

摘要： Process for continuous manufacture of latex foam rest articles such as mattresses, cushions and the like comprising a part able to participate to the manufacture steps and to remain embedded in the article with consequent improvements of final performances. A flexible perforated band, preferably a flat polymeric material net with longitudinal and cross reinforcement members, is placed over a foam laying surface provided with protuberances and in continuous advancement between a foam laying station and an unlimited length article extraction station. The latex foam passes through net holes forming an upper portion and a lower portion relative to said net. The net continuously opposes contraction forces and weight force exerted from upper portion on lower portion. The unlimited length article is subjected to successive cross cuts originating rest articles wherein a foam embedded net is arranged on ends of recesses originated by the protuberances.

摘要翻译： 用于连续制造诸如床垫，靠垫等的乳胶泡沫休息用品的方法包括能够参与到制造步骤中的部件并且保持嵌入在制品中，从而改善最终性能。 柔性穿孔带，优选地具有纵向和横向加强构件的平坦聚合材料网，放置在设置有突起的泡沫铺设表面上，并且在泡沫铺设站和无限长的物品提取站之间的连续前进。 乳胶泡沫通过形成相对于所述网的上部和下部的网孔。 网络连续地反对从下部上部施加的收缩力和重力。 无限长的制品经受连续的横切，起始于休止制品，其中泡沫嵌入网被布置在由突起起源的凹部的端部上。

公开(公告)号：US08486316B2

公开(公告)日：2013-07-16

申请号：US12770330

申请日：2010-04-29

申请人： Luciano Abrigo ,  Renzo Villa

发明人： Luciano Abrigo ,  Renzo Villa

IPC分类号： B32B3/12

CPC分类号： B29C44/583 ,  B29C33/0033 ,  B29C33/36 ,  B29C33/424 ,  B29C39/148 ,  B29C39/18 ,  B29C44/329 ,  B29C44/332 ,  B29K2021/00 ,  B29K2105/0064 ,  B29K2105/04 ,  B29L2031/737 ,  B29L2031/751 ,  Y10T428/24504

摘要： Continuous manufacture of at least a layer of latex foam with recesses of unlimited length to be divided in a plurality of blocks of latex foam by transverse cuts. The layer has a thickness between 10 and 20 cm and more. The process includes advancing along a predetermined longitudinal direction a metal laying surface provided with protuberances, gelating, curing. The process includes: a) Before depositing the latex foam inserting, by interference fit, supporting elements of resilient deformability having a predetermined thickness between pairs of protuberances of horizontal rows, the supporting elements of unlimited length; b) Carrying away the supporting elements with the advancing laying surface between an injection latex foam station and a layer extracting station; c) Embedding with latex foam the supporting elements. Advantageously the process forwards the blocks to a washing station and squeezes the blocks to a thickness reduction between 3% and 5% of their initial thickness.

摘要翻译： 连续制造具有无限长度的凹槽的至少一层胶乳泡沫，以通过横向切割分成多个胶乳泡沫块。 该层的厚度介于10厘米和20厘米之间。 该方法包括沿预定的纵向方向推进设置有突起，凝胶化，固化的金属铺设表面。 该方法包括：a）在沉积胶乳泡沫之前，通过过盈配合，将具有预定厚度的弹性变形能力的支撑元件插入水平行的一对突起之间，支撑元件具有无限长度; b）在注射胶乳发泡站和层提取站之间用推进的铺设表面携带支撑元件; c）用乳胶泡沫包埋支撑元件。 有利地，该方法将块转移到洗涤站并且将块挤压到其初始厚度的3％至5％之间的厚度减小。

公开(公告)号：US08087917B2

公开(公告)日：2012-01-03

申请号：US12180847

申请日：2008-07-28

申请人： Luciano Abrigo ,  Pasquale De Michele ,  Renzo Villa

发明人： Luciano Abrigo ,  Pasquale De Michele ,  Renzo Villa

IPC分类号： B29C44/20

CPC分类号： B29C44/583 ,  B29C33/0033 ,  B29C33/306 ,  B29C33/36 ,  B29C44/30 ,  B29K2021/00 ,  B29L2031/751 ,  B65G35/08

摘要： A plant for manufacturing a continuous latex foam layer (2) to form mattresses (6) provided with cells (5). The plant comprises a plurality of laying planes (7) provided with a plurality of separate tables (13) separately arranged side by side to form a surface for the foam deposit.Each table comprises protuberances (14) and the arrangement of the protuberances on a table can differ from that of the juxtaposed tables in order to create supporting areas for the different body parts of the user.Preferably the tables (13) with their protuberances (14) are slidably fitted onto the laying planes (7) and can be easily and quickly replaced with separately provided tables having protuberances (14) differently arranged in order to meet the support capacity values required by different users.

摘要翻译： 一种用于制造连续胶乳泡沫层（2）以形成具有电池（5）的床垫（6）的设备。 该植物包括多个铺设平面（7），该铺设平面（7）设置有并排分开设置的多个独立的桌子（13），以形成泡沫沉积物的表面。 每个桌子包括突起（14），并且桌子上的突起的布置可以不同于并置桌子的布置，以便为使用者的不同身体部位创建支撑区域。 优选地，具有其突起（14）的台（13）可滑动地装配到铺设平面（7）上，并且可以容易且快速地更换为具有不同布置的突起（14）的单独提供的桌子，以便满足以下要求的支撑能力值 不同的用户。

公开(公告)号：US20080271252A1

公开(公告)日：2008-11-06

申请号：US12059476

申请日：2008-03-31

申请人： Luciano Abrigo ,  Renzo Villa ,  Bruno Maccio

发明人： Luciano Abrigo ,  Renzo Villa ,  Bruno Maccio

IPC分类号： A47C27/14

CPC分类号： A47C27/15 ,  Y10T29/481

摘要： A panel for a mattress including first and second fabric layers joined together along their edges and a padding material between said fabrics. The padding material includes at least a layer of resilient foam provided with through-holes. The foam layer is quilted between the first and second fabric layers. Preferably the manufacturing method includes the steps of forming a resilient foam body provided with recesses, horizontally cutting a plurality of single layers in said body in the recesses portion, sandwiching at least one of the single layers provided with through-recesses in each panel between the first and second fabric layers.

摘要翻译： 一种用于床垫的面板，包括沿其边缘连接在一起的第一和第二织物层以及所述织物之间的衬垫材料。 衬垫材料至少包括一层具有通孔的弹性泡沫。 泡沫层被绗缝在第一和第二织物层之间。 优选地，制造方法包括以下步骤：形成设置有凹部的弹性泡沫体，在凹部中水平切割所述主体中的多个单层，将在每个面板中设置有贯通凹槽的单层中的至少一个夹在 第一和第二织物层。

公开(公告)号：US20110104446A1

公开(公告)日：2011-05-05

申请号：US12770330

申请日：2010-04-29

申请人： Luciano Abrigo ,  Renzo Villa

发明人： Luciano Abrigo ,  Renzo Villa

IPC分类号： B32B3/12 ,  B29C47/02

CPC分类号： B29C44/583 ,  B29C33/0033 ,  B29C33/36 ,  B29C33/424 ,  B29C39/148 ,  B29C39/18 ,  B29C44/329 ,  B29C44/332 ,  B29K2021/00 ,  B29K2105/0064 ,  B29K2105/04 ,  B29L2031/737 ,  B29L2031/751 ,  Y10T428/24504

摘要： Continuous manufacture of at least a layer of latex foam with recesses of unlimited length to be divided in a plurality of blocks of latex foam by transverse cuts. The layer has a thickness between 10 and 20 cm and more. The process includes advancing along a predetermined longitudinal direction a metal laying surface provided with protuberances, gelating, curing. The process includes: a) Before depositing the latex foam inserting, by interference fit, supporting elements of resilient deformability having a predetermined thickness between pairs of protuberances of horizontal rows, the supporting elements of unlimited length; b) Carrying away the supporting elements with the advancing laying surface between an injection latex foam station and a layer extracting station; c) Embedding with latex foam the supporting elements. Advantageously the process forwards the blocks to a washing station and squeezes the blocks to a thickness reduction between 3% and 5% of their initial thickness.

摘要翻译： 连续制造具有无限长度的凹槽的至少一层胶乳泡沫，以通过横向切割分成多个胶乳泡沫块。 该层的厚度介于10厘米和20厘米之间。 该方法包括沿预定的纵向方向推进设置有突起，凝胶化，固化的金属铺设表面。 该方法包括：a）在沉积胶乳泡沫之前，通过过盈配合，将具有预定厚度的弹性变形能力的支撑元件插入水平行的一对突起之间，支撑元件具有无限长度; b）在注射胶乳发泡站和层提取站之间用推进的铺设表面携带支撑元件; c）用乳胶泡沫包埋支撑元件。 有利地，该方法将块转移到洗涤站并且将块挤压到其初始厚度的3％至5％之间的厚度减小。

公开(公告)号：US20110083279A1

公开(公告)日：2011-04-14

申请号：US12911276

申请日：2010-10-25

申请人： Luciano Abrigo ,  Renzo Villa ,  Bruno Macció

发明人： Luciano Abrigo ,  Renzo Villa ,  Bruno Macció

IPC分类号： A47C27/14

CPC分类号： A47C27/15 ,  Y10T29/481

摘要： A panel for a mattress including first and second fabric layers joined together along their edges and a padding material between said fabrics. The padding material includes at least a layer of resilient foam provided with through-holes. The foam layer is quilted between the first and second fabric layers. A method of manufacturing the panel includes forming a resilient foam body provided with recesses, horizontally cutting a plurality of single layers in the body in the recesses portion to result in at least one layer with through-holes, sandwiching at least one of the single layers provided with through-holes in each panel between the first and second fabric layers.

摘要翻译： 一种用于床垫的面板，包括沿其边缘连接在一起的第一和第二织物层以及所述织物之间的衬垫材料。 衬垫材料至少包括一层具有通孔的弹性泡沫。 泡沫层被绗缝在第一和第二织物层之间。 制造面板的方法包括：形成设置有凹部的弹性泡沫体，在所述凹部中水平地切割所述主体中的多个单层，以形成至少一个具有通孔的层，夹持所述单层中的至少一个 在第一和第二织物层之间的每个面板上设置有通孔。

公开(公告)号：US07841057B2

公开(公告)日：2010-11-30

申请号：US12059476

申请日：2008-03-31

申请人： Luciano Abrigo ,  Renzo Villa ,  Bruno Macció

发明人： Luciano Abrigo ,  Renzo Villa ,  Bruno Macció

IPC分类号： B68G7/00

CPC分类号： A47C27/15 ,  Y10T29/481

摘要： A panel for a mattress including first and second fabric layers joined together along their edges and a padding material between said fabrics. The padding material includes at least a layer of resilient foam provided with through-holes. The foam layer is quilted between the first and second fabric layers. A method of manufacturing the panel includes forming a resilient foam body provided with recesses, horizontally cutting a plurality of single layers in the body in the recesses portion to result in at least one layer with through-holes, sandwiching at least one of the single layers provided with through-holes in each panel between the first and second fabric layers.

摘要翻译： 一种用于床垫的面板，包括沿其边缘连接在一起的第一和第二织物层以及所述织物之间的衬垫材料。 衬垫材料至少包括一层具有通孔的弹性泡沫。 泡沫层被绗缝在第一和第二织物层之间。 制造面板的方法包括：形成设置有凹部的弹性泡沫体，在所述凹部中水平地切割所述主体中的多个单层，以形成至少一个具有通孔的层，夹持所述单层中的至少一个 在第一和第二织物层之间的每个面板上设置有通孔。

公开(公告)号：US07842206B2

公开(公告)日：2010-11-30

申请号：US11436054

申请日：2006-05-18

申请人： Renzo Villa ,  Alain Bruno Serge Marié ,  Régis Francois Jean Marie Vernet

发明人： Renzo Villa ,  Alain Bruno Serge Marié ,  Régis Francois Jean Marie Vernet

IPC分类号： B29C44/24 ,  B29C44/28 ,  B29C44/46

CPC分类号： B29C43/222 ,  B29C33/0033 ,  B29C33/36 ,  B29C33/424 ,  B29C39/148 ,  B29C39/20 ,  B29C43/305 ,  B29C44/22 ,  B29C44/30 ,  B29K2021/00 ,  B29L2031/737 ,  B29L2031/751

摘要： Process for continuous manufacture of an unlimited length latex foam block including at least two layers to form after successive cross cuts resting articles such as mattresses, cushions and parts of such articles. At least a first and second latex foam mixture with different characteristics among them are separately prepared and sent consecutively at a predetermined distance from each other on a laying surface in continuous progress. The second mixture is deposited on the already shaped first layer. The first and the second layers are gelatinized concurrently at the same place. The two layers are directly joined to each other along the contact surface by mechanical co-penetration of appendices of the one into micro-cavities of the other and by reciprocal tack of the two layers latex particles following breaking of the protective barrier between particles during gelatinizing.

摘要翻译： 用于连续制造无限长度的胶乳泡沫块的方法，其包括至少两层以在连续的十字切割之后形成，例如床垫，垫子和这些物品的部件。 至少在其中具有不同特性的第一和第二乳胶泡沫混合物分别制备并连续地在敷设表面上彼此以预定距离连续发送。 第二混合物沉积在已经成形的第一层上。 第一层和第二层在同一地方同时胶凝。 两层通过机械共渗入另一层的微型腔中，并通过胶凝颗粒之间的保护性屏障断裂后的两层胶乳颗粒的往复粘性，将接触表面彼此直接接合。 。