公开(公告)号：US08765046B2

公开(公告)日：2014-07-01

申请号：US13829534

申请日：2013-03-14

Applicant: Masonite Corporation

Inventor： James Pfau ,  James Bryant ,  Liqun Xu ,  Elizalde Exconde

IPC: B29B7/00

CPC classification number: C08K7/14 ,  B29C65/02 ,  B29C71/02 ,  B29C2071/022 ,  B29L2031/724 ,  E06B3/7001 ,  E06B3/72 ,  E06B3/825 ,  Y10T29/49826 ,  Y10T29/49828 ,  Y10T156/10 ,  Y10T428/24994

Abstract: A method is provided for making an annealed door skin or composite door assembly. At least the door skin is formed of a composition comprising a thermoset binder and fiberglass. The door skin, alone or in combination with other parts of a door assembly, is subjected to annealing to make the annealed door skin. The process of annealing comprises the step of heating the door skin, alone or in combination with other parts of the door assembly, above the glass transition temperature yet below the thermal degradation temperature of the thermoset binder for a sufficient amount of time to cause release internal stresses in the door skin, then the step of cooling the door skin.

Abstract translation: 提供了一种用于制造退火门皮或复合门组件的方法。 至少门皮由包含热固性粘合剂和玻璃纤维的组合物形成。 单独或与门组件的其它部件组合的门皮经受退火以使退火门皮肤。 退火过程包括单独或与门组件的其它部分组合加热门皮，高于玻璃化转变温度但低于热固性粘合剂的热降解温度足够的时间以使内部释放的步骤 在门皮上强调，然后冷却门皮的步骤。

公开(公告)号：US11999137B2

公开(公告)日：2024-06-04

申请号：US17828321

申请日：2022-05-31

Applicant: Masonite Corporation

Inventor： Mohamad Reza Barzegari ,  James P. Pfau ,  Bei-Hong Liang ,  Elizalde Exconde

IPC: B32B23/04 ,  C08J3/24 ,  C08L1/02 ,  C08L1/10 ,  C08L1/26 ,  C08L61/06 ,  C08L75/02 ,  C08L97/02 ,  E06B3/74

CPC classification number: B32B23/044 ,  C08J3/246 ,  C08L1/02 ,  C08L1/10 ,  C08L1/26 ,  C08L61/06 ,  C08L75/02 ,  C08L97/02 ,  E06B3/74 ,  B32B2607/00 ,  C08J2301/02 ,  C08J2301/10 ,  C08J2301/26 ,  C08L2205/03 ,  C08L2312/04 ,  C08L97/02 ,  C08L61/06 ,  C08L97/02 ,  C08L61/24 ,  C08L97/02 ,  C08L61/28

Abstract: The invention relates to systems and techniques for manufacturing articles containing cellulosic material, a coupling agent, and a binder resin, and related processes of making and using the cellulosic articles. In particularly exemplary embodiments, the manufactured articles are door skins, sometimes known as door facings, and doors made from the door skins. The article contains a lipophilic cellulosic material, a coupling agent, and a binder. The coupling agent is believed to increase the hydrophilicity (wetability) of the lipophilic cellulosic material.

公开(公告)号：US11345122B2

公开(公告)日：2022-05-31

申请号：US16889559

申请日：2020-06-01

Applicant: Masonite Corporation

Inventor： Mohamad Reza Barzegari ,  James P. Pfau ,  Bei-Hong Liang ,  Elizalde Exconde

IPC: B32B23/04 ,  C08L1/26 ,  C08L1/10 ,  C08L75/02 ,  C08L61/06 ,  C08J3/24 ,  C08L97/02 ,  C08L1/02 ,  E06B3/74

Abstract: The invention relates to systems and techniques for manufacturing articles containing cellulosic material, a coupling agent, and a binder resin, and related processes of making and using the cellulosic articles. In particularly exemplary embodiments, the manufactured articles are door skins, sometimes known as door facings, and doors made from the door skins. The article contains a lipophilic cellulosic material, a coupling agent, and a binder. The coupling agent is believed to increase the hydrophilicity (wetability) of the lipophilic cellulosic material.

公开(公告)号：US10668700B2

公开(公告)日：2020-06-02

申请号：US15972468

申请日：2018-05-07

Applicant: MASONITE CORPORATION

Inventor： Mohamad Reza Barzegari ,  James P. Pfau ,  Bei-Hong Liang ,  Elizalde Exconde

IPC: B32B23/04 ,  C08L1/26 ,  C08L1/10 ,  C08L75/02 ,  C08L61/06 ,  C08J3/24 ,  C08L97/02 ,  C08L1/02 ,  E06B3/74

Abstract: The invention relates to systems and techniques for manufacturing articles containing cellulosic material, a coupling agent, and a binder resin, and related processes of making and using the cellulosic articles. In particularly exemplary embodiments, the manufactured articles are door skins, sometimes known as door facings, and doors made from the door skins. The article contains a lipophilic cellulosic material, a coupling agent, and a binder. The coupling agent is believed to increase the hydrophilicity (wetability) of the lipophilic cellulosic material.

公开(公告)号：US09102808B2

公开(公告)日：2015-08-11

申请号：US14321301

申请日：2014-07-01

Applicant: Masonite Corporation

Inventor： James Pfau ,  James Bryant ,  Liqun Xu ,  Elizalde Exconde

IPC: C08K7/14 ,  B29C71/02 ,  B29C65/02 ,  B29L31/00 ,  E06B3/70 ,  E06B3/82

CPC classification number: C08K7/14 ,  B29C65/02 ,  B29C71/02 ,  B29C2071/022 ,  B29L2031/724 ,  E06B3/7001 ,  E06B3/72 ,  E06B3/825 ,  Y10T29/49826 ,  Y10T29/49828 ,  Y10T156/10 ,  Y10T428/24994

Abstract: A method is provided for making an annealed door skin or composite door assembly. At least the door skin is formed of a composition comprising a thermoset binder and fiberglass. The door skin, alone or in combination with other parts of a door assembly, is subjected to annealing to make the annealed door skin. The process of annealing comprises the step of heating the door skin, alone or in combination with other parts of the door assembly, above the glass transition temperature yet below the thermal degradation temperature of the thermoset binder for a sufficient amount of time to cause release internal stresses in the door skin, then the step of cooling the door skin.

Abstract translation: 提供了一种用于制造退火门皮或复合门组件的方法。 至少门皮由包含热固性粘合剂和玻璃纤维的组合物形成。 单独或与门组件的其它部件组合的门皮经受退火以使退火门皮肤。 退火过程包括单独或与门组件的其他部分组合加热门皮，高于玻璃化转变温度但低于热固性粘合剂的热降解温度足够的时间以使内部释放的步骤 在门皮上强调，然后冷却门皮的步骤。