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公开(公告)号：US06800233B2
公开(公告)日：2004-10-05
申请号：US10066377
申请日：2002-01-30
IPC分类号： B29C4750
CPC分类号： B29C47/40 , B28B3/206 , B28B3/22 , B28B3/224 , B29C47/0028 , B29C47/0042 , B29C47/50 , B29K2105/04 , B29L2031/608
摘要： An improvement in a process of making honeycomb articles, which process utilizes a co-rotating, intermeshing twin screw extrusion apparatus to mix, screen, and extrude a batch of ceramic materials through a die, the improvement which comprises the steps of separating the mixing and screening phase from the extrusion phase, by passing the batch through a first co-rotating, intermeshing twin screw extruder or a mixer extruder to mix and screen the batch, and then directly passing the mixed and screened batch through a second co-rotating, intermeshing twin screw extruder or a pumping extruder to extrude said batch through a die assembly to produce a honeycomb article.
摘要翻译： 制造蜂窝制品的方法的改进，该方法利用同向旋转的相互啮合的双螺杆挤出装置通过模头混合，筛选和挤出一批陶瓷材料，其改进包括以下步骤：分离混合和 通过使批次通过第一同向旋转，啮合双螺杆挤出机或混合器挤出机以混合和筛分该批料，然后将混合和筛选的批料直接通过第二同向旋转，相互啮合的批次 双螺杆挤出机或泵送挤出机，以挤出所述批料通过模头组件以产生蜂窝制品。
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公开(公告)号：US06375450B1
公开(公告)日：2002-04-23
申请号：US09527731
申请日：2000-03-17
IPC分类号： B29C4750
CPC分类号： B29C47/40 , B28B3/206 , B28B3/22 , B28B3/224 , B29C47/0028 , B29C47/0042 , B29C47/50 , B29K2105/04 , B29L2031/608
摘要： An improvement in a process of making honeycomb articles, which process utilizes a co-rotating, intermeshing twin screw extrusion apparatus to mix, screen, and extrude a batch of ceramic materials through a die, the improvement which comprises the steps of separating the mixing and screening phase from the extrusion phase, by passing the batch through a first co-rotating, intermeshing twin screw extruder or a mixer extruder to mix and screen the batch, and then directly passing the mixed and screened batch through a second co-rotating, intermeshing twin screw extruder or a pumping extruder to extrude said batch through a die assembly to produce a honeycomb article.
摘要翻译： 制造蜂窝制品的方法的改进，该方法利用同向旋转的相互啮合的双螺杆挤出装置通过模头混合，筛选和挤出一批陶瓷材料，其改进包括以下步骤：分离混合和 通过使批次通过第一同向旋转，啮合双螺杆挤出机或混合器挤出机以混合和筛分该批料，然后将混合和筛选的批料直接通过第二同向旋转，相互啮合的批次 双螺杆挤出机或泵送挤出机，以挤出所述批料通过模头组件以产生蜂窝制品。
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3.发明授权Methods and apparatus for making honeycomb structures with chamfered after-applied akin and honeycomb structures produced thereby 有权用于制造具有倒角的后施加的金属和蜂窝结构的蜂窝结构体的方法和装置公开(公告)号：US09089992B2
公开(公告)日：2015-07-28
申请号：US11796952
申请日：2007-04-30
CPC分类号： B28B19/0038 , B28B7/0085 , B28B11/12 , Y10T428/24149
摘要： Methods of manufacturing a honeycomb structure comprise the step of providing a honeycomb body having a multiplicity of cells extending therethrough between opposing end faces. The cells are defined by intersecting porous walls. The methods further include the steps of applying an after-applied skin layer on the honeycomb body and chamfering an edge of the after-applied skin. The chamfering step is performed on a wet after-applied skin layer.
摘要翻译： 制造蜂窝结构体的方法包括提供蜂窝体的步骤，该蜂窝体具有在相对的端面之间延伸穿过的多个孔。 细胞由多孔壁相交定义。 所述方法还包括以下步骤：将后涂敷的皮肤层施加在蜂窝体上并使后涂敷的皮肤的边缘倒角。 倒角步骤在湿的后施加皮肤层上进行。
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公开(公告)号：US5388345A
公开(公告)日：1995-02-14
申请号：US147755
申请日：1993-11-04
申请人： Kevin R. Brundage , Tudor C. Gheorghiu , Victor F. Janas , Vincent Kwapong , Christopher J. Malarkey
发明人： Kevin R. Brundage , Tudor C. Gheorghiu , Victor F. Janas , Vincent Kwapong , Christopher J. Malarkey
CPC分类号： F26B3/347
摘要： A method of drying plastically deformable metal structures using high frequency energy in a frequency range greater than 10 MHz. The highly efficient drying of the invention is accomplished by shielding the structure from the electrodes using a material whose dielectric constant is greater than that of air.
摘要翻译： 在大于10MHz的频率范围内使用高频能量干燥塑性变形金属结构的方法。 本发明的高效干燥是通过使用介电常数大于空气的材料将结构从电极屏蔽来实现的。
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公开(公告)号：US06455124B1
公开(公告)日：2002-09-24
申请号：US09727741
申请日：2000-12-01
申请人： Douglas M. Beall , Thomas W. Brew , Christopher J. Malarkey , Mark A. Spetseris , David R. Treacy, Jr.
发明人： Douglas M. Beall , Thomas W. Brew , Christopher J. Malarkey , Mark A. Spetseris , David R. Treacy, Jr.
IPC分类号： B32B312
CPC分类号： B28B3/269 , B01J35/04 , C04B35/195 , C04B38/0006 , Y10T428/24149
摘要： Fine circumferential skin cracking in extruded thin-walled cordierite honeycombs having channel wall thicknesses not exceeding about 0.004 inches (100 &mgr;m) but skin layers of substantially higher thickness is prevented by extruding the honeycombs under conditions that enhance cordierite crystal alignment in the skin; thin-walled honeycomb products having skins free of fine cracks that are well-matched in thermal expansion to the honeycomb cores are provided.
摘要翻译： 挤出的薄壁堇青石蜂窝中的细圆周皮肤开裂，其通道壁厚度不超过约0.004英寸（100μm），但是通过在增强皮肤中堇青石晶体取向的条件下挤出蜂窝来防止厚度显着更高的皮肤层; 提供了具有与蜂窝芯的热膨胀良好匹配的细小裂纹的薄壁蜂窝制品。
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6.发明授权公开(公告)号：US06368992B1
公开(公告)日：2002-04-09
申请号：US09605171
申请日：2000-06-28
IPC分类号： C04B35632
CPC分类号： B28B3/269 , C04B35/195 , C04B35/622 , C04B35/632 , C04B38/0006 , C04B2111/00129
摘要： A binder system for use in the formation of ceramic or other powder-formed greenware comprising a binder, a solvent for the binder, a surfactant, and a component that is non-solvent with respect to the binder and solvent. The non-solvent component exhibits a lower viscosity than the solvent when containing the binder and comprises a low molecular weight oil having a 90% recovered distillation temperature range of between about 220 to 400° C. Also disclosed is a process of forming and shaping plasticized powder mixtures and a process for forming ceramic articles utilizing the binder system.
摘要翻译： 用于形成陶瓷或其它粉末形式的绿色软化剂的粘合剂体系，其包含粘合剂，粘合剂的溶剂，表面活性剂和相对于粘合剂和溶剂为非溶剂的组分。 非溶剂组分在含有粘合剂时表现出比溶剂低的粘度，并且包含90％回收蒸馏温度范围在约220-400℃之间的低分子量油。还公开了一种将塑化的 粉末混合物和利用粘合剂体系形成陶瓷制品的方法。
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公开(公告)号：US06241940B1
公开(公告)日：2001-06-05
申请号：US09320938
申请日：1999-05-27
IPC分类号： B28B322
CPC分类号： B28B3/269 , C04B35/195 , C04B35/622 , C04B35/632 , C04B38/0006 , C04B2111/00129
摘要： A binder system for use in the formation of ceramic or other powder-formed greenware including a binder, a solvent for the binder, a surfactant, and a component that is non-solvent with respect to the binder and solvent. The non-solvent component exhibits a lower viscosity than the solvent when containing the binder and includes a low molecular weight oil having a 90% recovered distillation temperature range of between about 220 to 400° C. Also disclosed is a process of forming and shaping plasticized powder mixtures and a process for forming ceramic articles utilizing the binder system.
摘要翻译： 用于形成陶瓷或其它粉末形式的绿色软化剂的粘合剂体系，其包括粘合剂，粘合剂的溶剂，表面活性剂和相对于粘合剂和溶剂是非溶剂的组分。 当含有粘合剂时，非溶剂组分显示比溶剂低的粘度，并且包括具有在约220至400℃之间的90％回收蒸馏温度范围的低分子量油。还公开了一种将塑化的 粉末混合物和利用粘合剂体系形成陶瓷制品的方法。
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8.发明申请Methods and apparatus for making honeycomb structures with chamfered after-applied skin and honeycomb structures produced thereby 有权用于制造具有倒角的后施加皮肤和蜂窝结构的蜂窝结构体的方法和装置公开(公告)号：US20080268200A1
公开(公告)日：2008-10-30
申请号：US11796952
申请日：2007-04-30
CPC分类号： B28B19/0038 , B28B7/0085 , B28B11/12 , Y10T428/24149
摘要： The present invention provides methods for manufacturing a honeycomb filter having an after-applied skin with chamfered edges formed on the face-ends of the honeycomb filter structure. Apparatus for the manufacture of these honeycomb structures having after-applied skin with chamfered edges are also provided. In addition, honeycomb filter structures with chamfered after-applied skins are provided
摘要翻译： 本发明提供一种制造蜂窝过滤器的方法，所述蜂窝过滤器具有形成在所述蜂窝过滤器结构的所述端部上的倒角边缘的后涂敷皮肤。 还提供了用于制造具有倒角边缘的具有后应用皮肤的这些蜂窝结构的装置。 此外，还提供了具有倒角的后施加皮肤的蜂窝过滤器结构
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公开(公告)号：US06773657B2
公开(公告)日：2004-08-10
申请号：US10174345
申请日：2002-06-17
IPC分类号： B28B320
CPC分类号： C04B38/0006 , C04B35/195 , C04B2111/00129 , C04B2111/0037 , C04B2111/0081 , C04B2111/32 , Y10T428/24149 , Y10T428/24273 , C04B38/0051 , C04B38/0054 , C04B38/007
摘要： A sintered ceramic that exhibits an average linear coefficient of thermal expansion (25-800° C.) below about 5.0×10−7° C.−1, a total porosity between the range of 20% to about 30%. Furthermore, the sintered ceramic article exhibits a pore size distribution such that at least about 86% of pores are of a pore size of less than about 2 &mgr;m. Lastly, the ceramic article exhibits an interconnected pore structure with the pores exhibiting a generally elongated shape, i.e., the pores are predominately oriented with their long axis in the plane of the webs. This invention also relates to a method for producing a sintered cordierite ceramic article involving first compounding and plasticizing a cordierite-forming inorganic powder batch comprising a platy talc having median particle of size less than about 2 &mgr;m, and preferably a talc morphology index greater than about 0.75. The batch further comprises at least 4% by weight of the inorganic powder batch mixture of a dispersible Al2O3-forming source having a specific surface area in excess of 50 m2/g and one or more of the components of kaolin, calcined kaolin, silica, and corundum, each having a median particle sizes less than 5 &mgr;m. The plasticized powder batch thus provided is next formed into a green honeycomb by extrusion through a honeycomb extrusion die and the green honeycomb is fired to a temperature and for a time sufficient to convert the green honeycomb into a crystallized cordierite ceramic article having the aforementioned properties.
摘要翻译： 表现出低于约5.0×10 -7℃的平均线性热膨胀系数（25-800℃）的烧结陶瓷，总孔隙率在20％至30％之间。 此外，烧结陶瓷制品表现出孔径分布，使得孔的至少约86％的孔径小于约2μm。 最后，陶瓷制品表现出相互连通的孔结构，其中孔呈现出大致细长的形状，即孔主要以其长轴在纤维网的平面中取向。 本发明还涉及一种生产堇青石烧结陶瓷制品的方法，该方法首先将形成堇青石的无机粉末批料混合并增塑，该组合物包含平均粒径小于约2μm的平板状滑石，优选滑石形态指数大于约 0.75。 该批料还包含至少4重量％的比表面积超过50m 2 / g的可分散Al 2 O 3形成源的无机粉末批料混合物和一种或多种高岭土，煅烧高岭土的组分 ，二氧化硅和刚玉，各自具有小于5μm的中值粒度。 由此提供的增塑粉末批料通过蜂窝状挤压模挤出而形成绿色蜂窝状体，将生坯状的蜂窝体烧制至足以将生坯成型为具有上述特性的结晶堇青石陶瓷制品的温度和时间。
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10.发明授权公开(公告)号：US06432856B1
公开(公告)日：2002-08-13
申请号：US09590106
申请日：2000-06-08
IPC分类号： C04B3503
CPC分类号： C04B38/0006 , C04B35/195 , C04B2111/00129 , C04B2111/0037 , C04B2111/0081 , C04B2111/32 , Y10T428/24149 , Y10T428/24273 , C04B38/0051 , C04B38/0054 , C04B38/007
摘要： A sintered ceramic honeycomb article that exhibits an average linear coefficient of thermal expansion (25-800° C.) below about 5.0×10−7° C.−1, a total porosity between the range of 20% to about 30%, and a pore size distribution such that at least about 86% of pores are of a pore size of less than about 2 &mgr;m with the pores exhibiting a generally elongated shape oriented with their long axis in the plane of the webs, the article being made from a cordierite-forming inorganic powder batch comprising a platy talc having median particle of size less than about 2 &mgr;m, at least 4% by weight of a dispersible Al2O3-forming source having a specific surface area in excess of 50 m2/g, and one or more of the components of kaolin, calcined kaolin, silica, and corundum, each having a median particle sizes less than 5 &mgr;m.
摘要翻译： 一种烧结陶瓷蜂窝体制品，其平均线性热膨胀系数（25-800℃）低于约5.0×10-7℃-1，总孔隙率在20％至30％之间，和 孔尺寸分布使得至少约86％的孔具有小于约2μm的孔径，其中孔具有以其长轴在幅平面中定向的大致细长形状，该制品由堇青石制成 包含具有中值粒径小于约2μm的片状滑石的至少4重量％的比表面积超过50m 2 / g的可分散Al 2 O 3形成源的至少4重量％的无机粉末批料，以及一种或多种 的高岭土，煅烧高岭土，二氧化硅和刚玉的组分，各自具有小于5μm的中值粒度。
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