Method for making cordierite honeycomb
    1.
    发明授权
    Method for making cordierite honeycomb 有权
    堇青石蜂窝制作方法

    公开(公告)号:US06773657B2

    公开(公告)日:2004-08-10

    申请号:US10174345

    申请日:2002-06-17

    IPC分类号: B28B320

    摘要: A sintered ceramic that exhibits an average linear coefficient of thermal expansion (25-800° C.) below about 5.0×10−7° C.−1, a total porosity between the range of 20% to about 30%. Furthermore, the sintered ceramic article exhibits a pore size distribution such that at least about 86% of pores are of a pore size of less than about 2 &mgr;m. Lastly, the ceramic article exhibits an interconnected pore structure with the pores exhibiting a generally elongated shape, i.e., the pores are predominately oriented with their long axis in the plane of the webs. This invention also relates to a method for producing a sintered cordierite ceramic article involving first compounding and plasticizing a cordierite-forming inorganic powder batch comprising a platy talc having median particle of size less than about 2 &mgr;m, and preferably a talc morphology index greater than about 0.75. The batch further comprises at least 4% by weight of the inorganic powder batch mixture of a dispersible Al2O3-forming source having a specific surface area in excess of 50 m2/g and one or more of the components of kaolin, calcined kaolin, silica, and corundum, each having a median particle sizes less than 5 &mgr;m. The plasticized powder batch thus provided is next formed into a green honeycomb by extrusion through a honeycomb extrusion die and the green honeycomb is fired to a temperature and for a time sufficient to convert the green honeycomb into a crystallized cordierite ceramic article having the aforementioned properties.

    摘要翻译: 表现出低于约5.0×10 -7℃的平均线性热膨胀系数(25-800℃)的烧结陶瓷,总孔隙率在20%至30%之间。 此外,烧结陶瓷制品表现出孔径分布,使得孔的至少约86%的孔径小于约2μm。 最后,陶瓷制品表现出相互连通的孔结构,其中孔呈现出大致细长的形状,即孔主要以其长轴在纤维网的平面中取向。 本发明还涉及一种生产堇青石烧结陶瓷制品的方法,该方法首先将形成堇青石的无机粉末批料混合并增塑,该组合物包含平均粒径小于约2μm的平板状滑石,优选滑石形态指数大于约 0.75。 该批料还包含至少4重量%的比表面积超过50m 2 / g的可分散Al 2 O 3形成源的无机粉末批料混合物和一种或多种高岭土,煅烧高岭土的组分 ,二氧化硅和刚玉,各自具有小于5μm的中值粒度。 由此提供的增塑粉末批料通过蜂窝状挤压模挤出而形成绿色蜂窝状体,将生坯状的蜂窝体烧制至足以将生坯成型为具有上述特性的结晶堇青石陶瓷制品的温度和时间。

    Low expansion, high porosity, high strength cordierite body and method
    2.
    发明授权
    Low expansion, high porosity, high strength cordierite body and method 有权
    低膨胀,高孔隙率,高强度堇青石体和方法

    公开(公告)号:US06432856B1

    公开(公告)日:2002-08-13

    申请号:US09590106

    申请日:2000-06-08

    IPC分类号: C04B3503

    摘要: A sintered ceramic honeycomb article that exhibits an average linear coefficient of thermal expansion (25-800° C.) below about 5.0×10−7° C.−1, a total porosity between the range of 20% to about 30%, and a pore size distribution such that at least about 86% of pores are of a pore size of less than about 2 &mgr;m with the pores exhibiting a generally elongated shape oriented with their long axis in the plane of the webs, the article being made from a cordierite-forming inorganic powder batch comprising a platy talc having median particle of size less than about 2 &mgr;m, at least 4% by weight of a dispersible Al2O3-forming source having a specific surface area in excess of 50 m2/g, and one or more of the components of kaolin, calcined kaolin, silica, and corundum, each having a median particle sizes less than 5 &mgr;m.

    摘要翻译: 一种烧结陶瓷蜂窝体制品,其平均线性热膨胀系数(25-800℃)低于约5.0×10-7℃-1,总孔隙率在20%至30%之间,和 孔尺寸分布使得至少约86%的孔具有小于约2μm的孔径,其中孔具有以其长轴在幅平面中定向的大致细长形状,该制品由堇青石制成 包含具有中值粒径小于约2μm的片状滑石的至少4重量%的比表面积超过50m 2 / g的可分散Al 2 O 3形成源的至少4重量%的无机粉末批料,以及一种或多种 的高岭土,煅烧高岭土,二氧化硅和刚玉的组分,各自具有小于5μm的中值粒度。

    Binder system for honeycomb ceramic bodies and a method for producing honeycomb bodies
    4.
    发明授权
    Binder system for honeycomb ceramic bodies and a method for producing honeycomb bodies 失效
    蜂窝陶瓷体用粘合剂体系及其制造方法

    公开(公告)号:US06368992B1

    公开(公告)日:2002-04-09

    申请号:US09605171

    申请日:2000-06-28

    IPC分类号: C04B35632

    摘要: A binder system for use in the formation of ceramic or other powder-formed greenware comprising a binder, a solvent for the binder, a surfactant, and a component that is non-solvent with respect to the binder and solvent. The non-solvent component exhibits a lower viscosity than the solvent when containing the binder and comprises a low molecular weight oil having a 90% recovered distillation temperature range of between about 220 to 400° C. Also disclosed is a process of forming and shaping plasticized powder mixtures and a process for forming ceramic articles utilizing the binder system.

    摘要翻译: 用于形成陶瓷或其它粉末形式的绿色软化剂的粘合剂体系,其包含粘合剂,粘合剂的溶剂,表面活性剂和相对于粘合剂和溶剂为非溶剂的组分。 非溶剂组分在含有粘合剂时表现出比溶剂低的粘度,并且包含90%回收蒸馏温度范围在约220-400℃之间的低分子量油。还公开了一种将塑化的 粉末混合物和利用粘合剂体系形成陶瓷制品的方法。

    Method for producing ceramic bodies
    5.
    发明授权
    Method for producing ceramic bodies 有权
    陶瓷体的制造方法

    公开(公告)号:US06241940B1

    公开(公告)日:2001-06-05

    申请号:US09320938

    申请日:1999-05-27

    IPC分类号: B28B322

    摘要: A binder system for use in the formation of ceramic or other powder-formed greenware including a binder, a solvent for the binder, a surfactant, and a component that is non-solvent with respect to the binder and solvent. The non-solvent component exhibits a lower viscosity than the solvent when containing the binder and includes a low molecular weight oil having a 90% recovered distillation temperature range of between about 220 to 400° C. Also disclosed is a process of forming and shaping plasticized powder mixtures and a process for forming ceramic articles utilizing the binder system.

    摘要翻译: 用于形成陶瓷或其它粉末形式的绿色软化剂的粘合剂体系,其包括粘合剂,粘合剂的溶剂,表面活性剂和相对于粘合剂和溶剂是非溶剂的组分。 当含有粘合剂时,非溶剂组分显示比溶剂低的粘度,并且包括具有在约220至400℃之间的90%回收蒸馏温度范围的低分子量油。还公开了一种将塑化的 粉末混合物和利用粘合剂体系形成陶瓷制品的方法。

    Extrusion method for ceramic honeycomb articles
    10.
    发明授权
    Extrusion method for ceramic honeycomb articles 有权
    陶瓷蜂窝制品的挤压方法

    公开(公告)号:US06800233B2

    公开(公告)日:2004-10-05

    申请号:US10066377

    申请日:2002-01-30

    IPC分类号: B29C4750

    摘要: An improvement in a process of making honeycomb articles, which process utilizes a co-rotating, intermeshing twin screw extrusion apparatus to mix, screen, and extrude a batch of ceramic materials through a die, the improvement which comprises the steps of separating the mixing and screening phase from the extrusion phase, by passing the batch through a first co-rotating, intermeshing twin screw extruder or a mixer extruder to mix and screen the batch, and then directly passing the mixed and screened batch through a second co-rotating, intermeshing twin screw extruder or a pumping extruder to extrude said batch through a die assembly to produce a honeycomb article.

    摘要翻译: 制造蜂窝制品的方法的改进,该方法利用同向旋转的相互啮合的双螺杆挤出装置通过模头混合,筛选和挤出一批陶瓷材料,其改进包括以下步骤:分离混合和 通过使批次通过第一同向旋转,啮合双螺杆挤出机或混合器挤出机以混合和筛分该批料,然后将混合和筛选的批料直接通过第二同向旋转,相互啮合的批次 双螺杆挤出机或泵送挤出机,以挤出所述批料通过模头组件以产生蜂窝制品。