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公开(公告)号：US20210395875A1
公开(公告)日：2021-12-23
申请号：US17291841
申请日：2019-11-11
摘要： The present invention discloses a non-reactive PVD coating process for producing an aluminium-rich AlxTi1−xN-based thin film having an aluminium content of >75 at-% based on the total amount of aluminium and titanium in the thin film, a cubic crystal structure, and a columnar microstructure, wherein ceramic targets are used as a material source for the aluminium-rich AlxTi1−xN-based thin film.
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公开(公告)号：US12006564B2
公开(公告)日：2024-06-11
申请号：US17291841
申请日：2019-11-11
CPC分类号： C23C14/0617 , C23C14/345
摘要： The present invention discloses a non-reactive PVD coating process for producing an aluminium-rich AlxTi1−xN-based thin film having an aluminium content of >75 at-% based on the total amount of aluminium and titanium in the thin film, a cubic crystal structure, and a columnar microstructure, wherein ceramic targets are used as a material source for the aluminium-rich AlxTi1−xN-based thin film.
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公开(公告)号：US20240352572A1
公开(公告)日：2024-10-24
申请号：US18682945
申请日：2022-08-19
发明人： Tomoya Sasaki
CPC分类号： C23C14/0641 , B23B27/148 , C23C14/022 , C23C14/345 , B23B2228/105
摘要： A coated tool of the present invention includes a substrate and a hard coating on the substrate. The hard coating is a nitride or a carbonitride containing 65 atom % or more and 90 atom % or less of Al and 10 atom % or more and 35 atom % or less of Cr with respect to a total amount of metal elements including metalloid elements, and containing 0.50 atom % or less of argon (Ar), and has a face-centered cubic lattice structure. The hard coating shows a maximum intensity Ia in an α angle range of 80° to 90° in an X-ray intensity distribution on an α-axis in a positive pole figure of a (111) plane of the face-centered cubic lattice structure, and an intensity in an α angle range of 0° to 70° is 35% or less of the maximum intensity Ia.
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公开(公告)号：US20240227041A1
公开(公告)日：2024-07-11
申请号：US18269299
申请日：2022-02-09
CPC分类号： B23C5/16 , C23C14/0617 , C23C14/0664 , C23C14/3414 , B23C2224/22 , B23C2224/24 , B23C2224/32 , B23C2224/36 , C23C14/022
摘要： A coated tool of the present invention includes a base material; and a hard coating film on the base material. The hard coating film is a nitride or carbonitride which contains aluminum (Al) of 65 atomic % or more and 90 atomic % or less and titanium (Ti) of 10 atomic % or more and 35 atomic % or less with respect to a total amount of metal (including metalloid) elements, and have a face-centered cubic structure. In the X-ray intensity distribution of the α axis of the positive pole figure with respect to the (111) plane of the face-centered cubic structure, the hard coating film have a maximum intensity Ia in the α angle range of 80° to 90° and an intensity in the α angle range of 0° to 70° is 30% or less of the Ia.
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公开(公告)号：US20230390829A1
公开(公告)日：2023-12-07
申请号：US18033408
申请日：2022-03-22
发明人： Norihito Nasu , Tomoya Sasaki
CPC分类号： B23B27/14 , C23C28/044 , C23C28/042 , B23B2228/105
摘要： A coated cutting tool includes a substrate and a hard coating film. The hard coating film includes a b layer which is disposed on the substrate, a c layer which is a multilayer coating film laminated on the b layer and in which a c1 layer of a nitride or a carbonitride containing Al and Cr and a c2 layer of a nitride or a carbonitride containing Ti and Si are alternately laminated with a film thickness of 50 nm or less, respectively, and a d layer which is disposed on the c layer and is a nitride or a carbonitride of TiSi. The c layer contains 0.10 atomic % or less of Ar with respect to a total amount of a metal (including metalloid) element and a non-metal element.
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公开(公告)号：US11090738B2
公开(公告)日：2021-08-17
申请号：US16644662
申请日：2018-09-07
发明人： Shogo Yoshioka , Tomoya Sasaki
摘要： A small-diameter drill in which is a double margin having a diameter of 2 mm or less and a ratio of a margin length to a diameter of 3 or more, in which the margin length L in an axial direction from an outer peripheral end of a cutting edge to the rear ends of first and second margin parts and a ratio L/D to a diameter D are 3 or more, in which at least a surface of a chip discharge groove is provided with a hard coating made of nitride, in which a surface of the hard coating in the chip discharge groove has skewness (Ssk) defined in ISO25178 of less than 0, and in which the number of droplets having an equivalent circle diameter of 1.0 μm or more is 5 or less per 100 μm2 in cross-section observation of the hard coating.
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公开(公告)号：US20230097468A1
公开(公告)日：2023-03-30
申请号：US17799775
申请日：2021-02-19
摘要： A coated tool of the present invention includes a base material and a hard coating film on the base material. The hard coating film is a nitride or carbonitride containing aluminum (Al) of 65 atomic % or more 90 atomic % or less, titanium (Ti) of 10 atomic % or more 35 atomic % or less, a total of aluminum (Al) and titanium (Ti) of 85 atomic % or more, and argon (Ar) of 0.20 atomic % or less. The hard coating film satisfies a relationship of Ih×100/Is≤12 when a peak intensity of a (010) plane of AlN of a hexagonal close-packed structure is Ih and a sum of peak intensities due to predetermined nine crystal planes of TiN and AlN is Is in an intensity profile obtained from a selected area diffraction pattern of a transmission electron microscope.
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公开(公告)号：US20230024595A1
公开(公告)日：2023-01-26
申请号：US17787399
申请日：2020-10-12
发明人： Tomoya Sasaki
摘要： Provided is a coated cutting tool in which a surface of a substrate is coated with a hard coating film. The hard coating film includes: a layer (A) disposed on the surface of the substrate, and having a face-centered cubic lattice structure, in which the total content ratio of W and Ti is at least 85 atomic %, and which contains W as the most abundant element and Ti as the next most abundant element among metal (including metalloid) elements; and a layer (B) disposed on the layer (A) and having a face-centered cubic lattice structure, which is composed of nitrides or carbonitrides containing Al, Cr, and Si, and in which, among metal (including metalloid) elements, the Al content ratio is at least 50 atomic %, the total content ratio of Al and Cr is at least 85 atomic %, and the Si content ratio is 4 to 15 atomic %.
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公开(公告)号：US11465214B2
公开(公告)日：2022-10-11
申请号：US16087795
申请日：2017-03-28
申请人： MOLDINO Tool Engineering, Ltd. , HITACHI METALS, LTD. , Oerlikon Surface Solutions AG, Pfaffikon
发明人： Tomoya Sasaki , Shuho Koseki , Kana Morishita , Saleh Abusuilik , Kenichi Inoue , Denis Kurapov , Wolfgang Kalss
摘要： The present invention discloses a coated cutting tool having a hard coating film on a surface of the tool. The hard coating film is a nitride, the content ratio of titanium (Ti) with respect to a total amount of metal elements (including semimetal elements) is in a range of 70 at % to 95 at %, the content ratio of silicon (Si) with respect to the total amount of metal elements (including semimetal elements) is in a range of 5 at % to 30 at %, and the content ratio of argon (Ar) with respect to the total amount of metal elements (including semimetal elements) and non-metal elements is 0.1 at % or less. The hard coating film has a NaCl type crystal structure and has an average crystal grain size in a range of 5 nm to 30 nm.
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