公开(公告)号：US20180221952A1

公开(公告)日：2018-08-09

申请号：US15748329

申请日：2016-07-28

Applicant: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.

Inventor： Norio YOSHIDA ,  Akifumi NAKAMURA ,  Satoshi ABE ,  Masanori MORIMOTO ,  Yoshiyuki UCHINONO

IPC: B22F3/105 ,  B22F5/00 ,  B33Y10/00

CPC classification number: B22F3/1055 ,  B22F5/007 ,  B22F2999/00 ,  B33Y10/00 ,  B33Y80/00 ,  B22F3/1017

Abstract: There is provided a more efficient method for manufacturing a three-dimensional shaped object. The method of the present invention comprises a successive formation of a plurality of solidified layers through a light beam irradiation, wherein the solidified layers are provided by a hybrid of combined systems of an after irradiation system and a simultaneous irradiation system, the after irradiation system being such that the light beam irradiation is performed after a formation of a powder layer, the simultaneous irradiation system being such that the light beam irradiation is performed while a raw material is supplied.

公开(公告)号：US20180214948A1

公开(公告)日：2018-08-02

申请号：US15748447

申请日：2016-02-08

Applicant: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.

Inventor： Masanori MORIMOTO ,  Satoshi ABE ,  Isao FUWA ,  Akifumi NAKAMURA

IPC: B22F3/105 ,  B22F3/16 ,  B29C64/153 ,  B22F5/00

CPC classification number: B22F3/1055 ,  B22F3/16 ,  B22F5/00 ,  B22F5/007 ,  B22F7/08 ,  B29C33/02 ,  B29C33/38 ,  B29C64/153 ,  B29C64/295 ,  B29L2031/779 ,  B33Y10/00 ,  B33Y80/00

Abstract: In order to provide a manufacturing method of the three-dimensional shaped object having a more proper heat property to be used as a metal mold, there is provided a method for manufacturing a three-dimensional shaped object by alternate repetition of a powder-layer forming and a solidified-layer forming, the repetition comprising: (i) forming a solidified layer by irradiating a predetermined portion of a powder layer with a light beam, thereby allowing a sintering of the powder in the predetermined portion or a melting and subsequent solidification of the powder; and (ii) forming another solidified layer by forming a new powder layer on the formed solidified layer, followed by irradiation of a predetermined portion of the newly formed powder layer with the light beam, wherein the three-dimensional shaped object is manufactured such that it has a heat source element in the three-dimensional shaped object, and also has a surface in a form of a concavity-convexity, and wherein a main surface of the heat source element and the surface of the concavity-convexity have the same shape as each other.

公开(公告)号：US20180200795A1

公开(公告)日：2018-07-19

申请号：US15748427

申请日：2016-02-08

Applicant: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.

Inventor： Masanori MORIMOTO ,  Satoshi ABE ,  Akifumi NAKAMURA ,  Isao FUWA

IPC: B22F3/105 ,  B22F3/16 ,  B22F5/00 ,  B29C33/38 ,  B29C64/153 ,  B29C64/188

CPC classification number: B22F3/1055 ,  B22F3/162 ,  B22F5/007 ,  B22F5/10 ,  B22F2005/005 ,  B29C33/38 ,  B29C33/3842 ,  B29C64/153 ,  B29C64/188 ,  B29C67/0011 ,  B33Y10/00 ,  B33Y40/00 ,  B33Y80/00

Abstract: In order to to provide a manufacturing method of a three-dimensional shaped object having a more proper heat removal property to be used as a metal mold, there is provided that a method for manufacturing a three-dimensional shaped object by alternate repetition of a powder-layer forming and a solidified-layer forming, the repetition comprising: (i) forming a solidified layer by irradiating a predetermined portion of a powder layer with a light beam, thereby allowing a sintering of the powder in the predetermined portion or a melting and subsequent solidification of the powder; and (ii) forming another solidified layer by forming a new powder layer on the formed solidified layer, followed by irradiation of a predetermined portion of the newly formed powder layer with the light beam, wherein the manufacturing method of the present invention, the three-dimensional shaped object is manufactured such that it has a flow path for cooling media in the three-dimensional shaped object, and also has a surface in a form of a concavity-convexity, and wherein a part of a contour surface of the flow path for the cooling media and the surface of the concavity-convexity have the same shape as each other.

公开(公告)号：US20190217386A1

公开(公告)日：2019-07-18

申请号：US16329434

申请日：2017-08-25

Applicant: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.

Inventor： Masanori MORIMOTO ,  Satoshi ABE ,  Akifumi NAKAMURA ,  Norio YOSHIDA

IPC: B22F3/105 ,  B22F5/00 ,  B33Y10/00 ,  B33Y50/02

CPC classification number: B22F3/1055 ,  B22F3/105 ,  B22F3/16 ,  B22F5/007 ,  B22F2003/1057 ,  B33Y10/00 ,  B33Y50/02

Abstract: In order to provide a manufacturing method for a three-dimensional shaped object which is capable of obtaining a higher accurate three-dimensional shaped object, there is provided that a method for manufacturing a three-dimensional shaped object by alternate repetition of a powder-layer forming and a solidified-layer forming, the repetition comprising: (i) forming a solidified layer by irradiating a predetermined portion of a powder layer with a light beam, thereby allowing a sintering of the powder in the predetermined portion or a melting and subsequent solidification of the powder; and (ii) forming another solidified layer by forming a new powder layer on the formed solidified layer, followed by irradiation of a predetermined portion of the newly formed powder layer with the light beam, further comprising performing a monitoring for an appearance property of an irradiated spot upon a formation of the solidified layer, the irradiated spot being irradiated with the light beam.

公开(公告)号：US20190001415A1

公开(公告)日：2019-01-03

申请号：US16073618

申请日：2017-01-19

Applicant: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.

Inventor： Masanori MORIMOTO ,  Satoshi ABE

IPC: B22F3/105 ,  B29C64/153 ,  B29C64/214 ,  B33Y10/00 ,  B33Y30/00

Abstract: A method for manufacturing a three-dimensional shaped object comprising an undercut portion by alternate repetition of a powder-layer forming and a solidified-layer forming, the repetition comprising: (i) forming a solidified layer by irradiating a predetermined portion of a powder layer with a light beam, thereby allowing a sintering of the powder in the predetermined portion or a melting and subsequent solidification of the powder; and (ii) forming another solidified layer by newly forming a powder layer on the formed solidified layer, followed by an irradiation of a predetermined portion of the newly formed powder layer with the light beam. Especially, in the manufacturing method according to an embodiment of the present invention, a modeling process for pre-identifying the undercut portion is performed prior to a performance of the method.

公开(公告)号：US20170217068A1

公开(公告)日：2017-08-03

申请号：US15515418

申请日：2015-09-29

Applicant: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO. LTD.

Inventor： Masanori MORIMOTO ,  Satoshi ABE ,  Masataka TAKENAMI

IPC: B29C45/34 ,  B01D46/00 ,  B01D39/16 ,  B29C45/26 ,  B29C33/38

CPC classification number: B29C45/345 ,  B01D39/1692 ,  B01D46/0001 ,  B29C33/10 ,  B29C33/3842 ,  B29C45/2624 ,  B29C45/263 ,  B29C45/34 ,  B29K2905/00 ,  B29L2031/14 ,  B29L2031/737

Abstract: To provide an injection mold capable of filling a necessary resin material for obtaining a desired molded article in a cavity space of a fine mesh structure, there is provided an injection mold according to an embodiment of the present invention composed of a core mold and a cavity mold, in which a cavity space is formed when the core and cavity molds are in a contact with each other, the cavity space surrounding a plurality of contact areas between the core and cavity molds. In the injection mold according to an embodiment of the present invention, at least one of the core and cavity molds has a through-hole which has an opening in a parting plane of the core and cavity molds and extends from the opening to an outside of the injection mold, the parting plane corresponding to the contact areas between the core and cavity molds.