Abstract:
A component mounting system includes a plurality of component mounters, a characteristic inspection device, and a management device. Each of the component mounters transmits inspection area component information including identification information of the corresponding component mounter, information of a conveyed-in board, and identification information of an inspection-required component installed in an inspection area, to the management device. The characteristic inspection device determines whether or not the inspection-required component installed in the inspection area is an error component, and transmits the information on the determined inspection-required component to the management device as error information. The management device specifies the component mounter in which the inspection-required component determined to be an error component is installed in the inspection area as an error component mounter, based on the transmitted error information, and stops an operation of the identified component mounter.
Abstract:
Provided are a component replenishment support method, and a component replenishment support system of a component mounting line that are capable of preventing a decrease in facility operation rate due to component shortage, in which a component shortage time of each part feeder is predicted, a component replenishment work is started from the present time in a case where the component shortage time is earlier than the virtual work end time, a virtual work end time of the work target selection feeders in a case where the work is assumed to be performed in sequence of early time by using the part feeder within the warning consideration start time as a target is predicted, and a worker is warned of a man-hour lack to the selection feeder, in a case where the selection feeder of which the component shortage time is earlier than the work end time is present.
Abstract:
A method for manufacturing a mounting board includes a first outer shape position acquisition step, a feature portion position acquisition step, a calculation step, a holding step, a second outer shape position acquisition step, and a mounting step. In the first outer shape position acquisition step, a first outer shape position of a component is acquired. In the feature portion position acquisition step, a position of a feature portion is acquired. In the calculation step, a deviation amount of the position of the feature portion with respect to the first outer shape position is calculated. In the second outer shape position acquisition step, a second outer shape position of the component is acquired. In the mounting step, the feature portion of the component is mounted to be positioned on a target position of a board based on the second outer shape position and the deviation amount.
Abstract:
Provided are a component replenishment support method, and a component replenishment support system of a component mounting line that are capable of preventing a decrease in facility operation rate due to component shortage, in which a component shortage time of each part feeder is predicted, a component replenishment work is started from the present time in a case where the component shortage time is earlier than the virtual work end time, a work end time of the work target selection feeders in sequence of early time by using the part feeder within the warning consideration start time as a target is predicted, and a worker is warned of the component replenishment to the selection feeder of which the work end time is within the warning start time, in a case where the selection feeder of which the component shortage time is earlier than the work end time is not present.
Abstract:
There is provided a component mounter that conveys in a board having a product area in which a pattern electrode incorporated in an electrical product is disposed and an inspection area in which an inspection electrode for inspecting electrical characteristics is disposed, and conveys out the board after repeatedly executing an operation of picking up a component supplied by a component feeder and installing the component in the product area according to an installation sequence program, the device including: target event occurrence detector for detecting occurrence of an event that requires inspection of the electrical characteristics with respect to the component supplied by the component feeder; a determiner for determining whether or not the inspection area is vacant; and inspection-required component installer for installing the component picked up from the component feeder in the inspection area as an inspection-required component, in a case where the target event occurrence detector detects the occurrence of the event and the determiner determines that the inspection area is vacant.
Abstract:
A component mounting method includes independent mounting and cross lane alternate mounting. The independent mounting performs an operation of mounting a component on a first board carried in a first board transport lane from a first component supplier, and an operation of mounting a component on a second board carried in a second board transport lane from a second component supplier. The cross lane alternate mounting alternately performs an operation of mounting the component on the first board carried in the first board transport lane from the second component supplier, and an operation of mounting the component on the second board carried in the second board transport lane from the first component supplier.
Abstract:
An external set-up device calculates a shift amount of a supply position of a component which is supplied by a tape feeder that is disposed on the carriage. The storage stores supply position shifting data in which the shift amount of the component supply position is related to a feeder address and a feeder ID. The component mounter compares the feeder ID of the tape feeder with the feeder ID included in the component supply position shifting data which is read from the storage, and, in a case in which the feeder IDs do not match, calculates the shift amount of the component supply position of the corresponding tape feeder and updates the supply position shifting data. The component mounter mounts the components onto a board based on the updated component supply position shifting data.