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1.
公开(公告)号:US20230174432A1
公开(公告)日:2023-06-08
申请号:US17543029
申请日:2021-12-06
发明人: Jonas S. Banhos , James T. Roach , Russell Kim
IPC分类号: C04B35/628 , C04B35/573 , C04B35/83
CPC分类号: C04B35/62894 , C04B35/573 , C04B35/62863 , C04B35/83 , C04B2235/5244 , C04B2235/5264 , C04B2237/365 , C04B2237/38
摘要: Disclosed herein is a composite comprising a ceramic matrix composite comprising a ceramic matrix and ceramic fibers; and one or more sacrificial fibers woven into the ceramic matrix composite; where the sacrificial fibers are operative to undergo oxidation or melting upon being subjected to an elevated temperature; and wherein the sacrificial fibers leave cooling holes in the composite preform upon being subjected to oxidation or melting.
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公开(公告)号:US12006842B1
公开(公告)日:2024-06-11
申请号:US18328177
申请日:2023-06-02
发明人: Russell Kim , Raymond Surace , James T. Roach , Jonas Banhos
CPC分类号: F01D5/282 , F01D5/147 , F01D5/284 , F05D2240/80 , F05D2250/283 , F05D2300/6033 , F05D2300/612
摘要: An airfoil for a gas turbine engine includes an airfoil section and a platform that has a non-gaspath side and a gaspath side from which the airfoil section extends. The platform is comprised of a sandwich composite that has first and second ceramic matrix composite (CMC) skins that each include at least one 2-D ceramic fiber ply. The first and second CMC skins are disposed, respectively, on the gaspath side and the non-gaspath side, and there is a cellular core disposed radially between the first and second CMC skins.
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公开(公告)号:US11879351B2
公开(公告)日:2024-01-23
申请号:US17549168
申请日:2021-12-13
发明人: Russell Kim , James T. Roach
摘要: An assembly for a gas turbine engine according to an aspect of the present disclosure includes a metallic damper including a first contact surface and a gas turbine engine component. The gas turbine engine component includes a main body extending in a first direction between a gaspath surface and a second contact surface. The first and second contact surfaces oppose each other along an interface extending in a second direction. The first and second contact surfaces are dimensioned to contact each other along the interface in a hot assembly state. The main body is established by a composite including fibers in a matrix material. At least some of the fibers are arranged to establish a plurality of cooling passages aligned with the interface relative to the second direction. A method of damping for a gas turbine engine is also disclosed.
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公开(公告)号:US11788419B1
公开(公告)日:2023-10-17
申请号:US17887870
申请日:2022-08-15
发明人: Jonas Banhos , Ravon Venters , Russell Kim , Raymond Surace , James T. Roach
CPC分类号: F01D5/187 , F01D5/282 , F01D5/284 , F05D2240/121 , F05D2240/303 , F05D2300/6033
摘要: A ceramic matrix composite airfoil includes a high-pressure surface and a low-pressure surface connected at a leading edge and a trailing edge. The high-pressure surface and the low-pressure surface extend from a first end to a second end. A leading edge cooling passage includes an inlet portion, a midspan portion and an outlet portion. A cross-sectional flow area of the midspan portion is less than a cross-sectional flow area of either the inlet portion or the outlet portion.
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5.
公开(公告)号:US20230192568A1
公开(公告)日:2023-06-22
申请号:US17554419
申请日:2021-12-17
发明人: Jonas S. Banhos , Russell Kim , James T. Roach
CPC分类号: C04B41/4596 , C04B41/51
摘要: Disclosed herein is a method of reinforcing a composite comprising determining a location of a first cooling hole in a plurality of plies; where a cooling gas is transported through the cooling hole; disposing a z-fiber in the plurality of plies at a location proximate to where the first cooling hole will be located; where the z-fiber enters the plurality of plies at either an upper surface or a lower surface; and where the z-fiber traverses a portion of the plurality of plies in the z-direction proximate to the first cooling hole; and traverses the plurality of plies in an x or y direction further away from the first cooling hole; where the z-direction is in the thickness direction of the plurality of plies and where the x and y-direction are perpendicular to the z-direction.
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公开(公告)号:US11905851B2
公开(公告)日:2024-02-20
申请号:US18126556
申请日:2023-03-27
发明人: Russell Kim , James T. Roach , Jonas Banhos
CPC分类号: F01D5/282 , F01D5/147 , F01D5/284 , F05D2230/31 , F05D2240/122 , F05D2250/75 , F05D2300/2261 , F05D2300/6012 , F05D2300/6033 , F05D2300/6034
摘要: A method of forming a ceramic matrix composite airfoil includes forming a fibrous ceramic preform by laying up a plurality of plies to form a hollow core cavity, overwrapping the plurality of plies of the core cavity with a first overwrap layer, weaving together a tows of first free portion and tows of a second free portion of the first overwrap layer to form a cross brace, overwrapping the plurality of plies of the core cavity and the first overwrap layer with a second overwrap layer, and consolidating the first free portion and the second free portion of the first overwrap layer and a third free portion and a fourth free portion of the second overwrap layer to form a trailing edge.
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公开(公告)号:US20230313692A1
公开(公告)日:2023-10-05
申请号:US18126556
申请日:2023-03-27
发明人: Russell Kim , James T. Roach , Jonas Banhos
CPC分类号: F01D5/282 , F01D5/284 , F01D5/147 , F05D2300/6034 , F05D2300/6033 , F05D2230/31 , F05D2240/122 , F05D2250/75 , F05D2300/6012 , F05D2300/2261
摘要: A method of forming a ceramic matrix composite airfoil includes forming a fibrous ceramic preform by laying up a plurality of plies to form a hollow core cavity, overwrapping the plurality of plies of the core cavity with a first overwrap layer, weaving together a tows of first free portion and tows of a second free portion of the first overwrap layer to form a cross brace, overwrapping the plurality of plies of the core cavity and the first overwrap layer with a second overwrap layer, and consolidating the first free portion and the second free portion of the first overwrap layer and a third free portion and a fourth free portion of the second overwrap layer to form a trailing edge.
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公开(公告)号:US20230235673A1
公开(公告)日:2023-07-27
申请号:US17585760
申请日:2022-01-27
CPC分类号: F01D5/141 , F01D5/282 , F05D2220/32 , F05D2300/6033 , F05D2250/71
摘要: A gas turbine engine includes a turbine section that has a plurality of turbine vanes. Each of the turbine vanes includes inner and outer platforms and an airfoil section that extends there between. The airfoil section is hollow and rib-less and has a first end at the outer platform and a second end at the inner platform. The airfoil section is tangentially bowed from the first end to the second end with a radius of curvature that is from 17 centimeters to 130 centimeters.
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公开(公告)号:US20230184136A1
公开(公告)日:2023-06-15
申请号:US17549168
申请日:2021-12-13
发明人: Russell Kim , James T. Roach
摘要: An assembly for a gas turbine engine according to an aspect of the present disclosure includes a metallic damper including a first contact surface and a gas turbine engine component. The gas turbine engine component includes a main body extending in a first direction between a gaspath surface and a second contact surface. The first and second contact surfaces oppose each other along an interface extending in a second direction. The first and second contact surfaces are dimensioned to contact each other along the interface in a hot assembly state. The main body is established by a composite including fibers in a matrix material. At least some of the fibers are arranged to establish a plurality of cooling passages aligned with the interface relative to the second direction. A method of damping for a gas turbine engine is also disclosed.
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公开(公告)号:US12104496B2
公开(公告)日:2024-10-01
申请号:US17883937
申请日:2022-08-09
发明人: Russell Kim
CPC分类号: F01D25/005 , F01D5/282 , F01D9/02 , F05D2220/32 , F05D2300/6033
摘要: A gas turbine engine component includes a component wall that has an exterior core gaspath side and an opposed interior side. The component wall is formed of a ceramic matrix composite that includes a plurality of fiber plies disposed in a ceramic matrix. The component wall includes a corner that connects first and second wall sections. The fiber plies extend continuously through the first wall section, the corner, and the second wall section. The fiber plies are in a stacked contiguous arrangement in the first and second wall sections and at least some of the fiber plies separate from one another in the corner to define one or more void pockets there between.
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