摘要:
A method for resistance welding includes performing a plurality of resistance welding processes during which welding electrodes are pressed against respective welding spots of respective workpieces. The welding electrodes are energized with a respective welding current for each of the plurality of resistance welding processes, and for each of the plurality of resistance welding processes, a respective at least one characteristic value that characterizes a quality of the welding is determined. A statistical analysis of the determined at least one characteristic value for each of the plurality of resistance welding processes is performed, and based upon the analysis, an adaptation of the prescribed welding parameters is determined.
摘要:
A device is configured for changing electrode caps of a welding unit. The device includes at least one reserve unit configured to hold in reserve electrode caps which are required for welding with the welding unit. The device also includes a cap changing unit configured to change an electrode cap mounted on a welding tool for another electrode cap held in reserve in the reserve unit. The cap changing unit is configured to arrange the electrode cap demounted from the welding tool in the at least one reserve unit.
摘要:
A resistance welding apparatus includes a welding controller configured to control a welding tool. The welding controller has an assignment device including a parametrization device. The assignment device is configured to read out a current point to be welded from a list of points to be welded, to read out a first setpoint curve from a record of a database assigned to the current point to be welded, and to assign the first setpoint curve to the first regulator and the parametrization device is configured to read out the first value from the record of the point to be currently welded and to parametrize a first parameter of the first regulator with the first value. The welding controller further includes the first regulator configured, using a first parameter, to regulate a temporal profile of an electric current at the current point to be welded in accordance with the first setpoint curve.
摘要:
A method for determining a quality of at least one aluminum weld comprises detecting a force exerted on a workpiece by at least one electrode, and determining at least one factor characterizing the quality on the basis of a comparison of the detected force with at least one reference value. An aluminum welding method, a welding device set up for a corresponding operation, a welding controller and a computer program are likewise the subject matter of the disclosure.
摘要:
A welding process for the welding of aluminium includes a force sensor measuring a force between two welding electrodes on aluminum elements to be welded and transmitting its measured values to a welding control. Until the elapse of a set welding time, the welding control calculates and stores at least one absolute value and/or at least one increase in the measured force. The welding control compares the measured absolute value and/or the increase in the measured force with a reference value and/or a reference curve and calculates a control deviation from the comparison. After the elapse of the set welding time, the welding control subjects the welding electrodes to a constant current during a welding time extension that follows the set welding time, dependent on a magnitude of the control deviation that is measured at the point in time of the elapse and/or during the set welding time.
摘要:
The disclosure concerns a method for monitoring and/or controlling a quality of spot weldings of a processing island, comprising at least two welding controls on one or more workpieces, wherein the method is based on a comparing of the measured values and an outputting of a fault message taking place from a central control of the processing island, the central control being in communicating connection with every welding control, in order to control them appropriately in dependence on all of the measured values and the predefined tolerance margin, the welding controls being in communicating connection with one another.
摘要:
A welding device for a production system having a welding tool and a control device operatively connected to the welding tool. The control device can be configured to control the control the welding tool to connect at least two components with a welded connection with reference to a first parameter. The first parameter defines the welded connection. The control device can be furthered configured to access the first parameter for the welded connection with reference to a hierarchy, wherein the hierarchy identifies a second parameter assigned to the first parameter and the second parameter contains a third parameter, wherein the second parameter defines a welding task and the third parameter defines a first combination of values.
摘要:
A method for resistance welding includes performing a plurality of resistance welding processes during which welding electrodes are pressed against respective welding spots of respective workpieces. The welding electrodes are energized with a respective welding current for each of the plurality of resistance welding processes, and for each of the plurality of resistance welding processes, a respective at least one characteristic value that characterizes a quality of the welding is determined. A statistical analysis of the determined at least one characteristic value for each of the plurality of resistance welding processes is performed, and based upon the analysis, an adaptation of the prescribed welding parameters is determined.
摘要:
A control apparatus for a welding tool includes a determination module for determining a normalized displacement signal, in which a deflection of a tong-shaped tool, due to an effect of a mechanical force generated on the tool during a work process using the tong-shaped tool, is compensated for. The control apparatus further includes a force regulation module for regulating a progression of the force which the tong-shaped tool applies to at least one component during the work process on at least one component. The force regulation module is configured to regulate the progression of the force during the work process based on the normalized displacement signal.
摘要:
A welding controller for controlling a welding operation includes a controller configured to initiate cleaning of a welding tool in a manner adapted to a change of parameters which change in a production operation in a production line in which the welding tool is included.