摘要:
A method for combining a tensioned garter with a substrate while holding the garter in a predetermined shape. A mandrel has a perimeter of the desired garter shape. An elastic garter is stretched and placed onto the mandrel such that an upper portion of the garter extends above a top surface of the mandrel while a lower portion of the garter clings to a side wall of the mandrel. The upper portion of the garter has sufficient elastic tension to cause it to fold over onto the top surface of the mandrel to form a garter flange. A substrate is then engaged with the garter flange and a sealing means seals the flange to the substrate, using the top surface of the mandrel as an anvil.
摘要:
A method and apparatus for forming a tensioned garter. A garter is any continuous loop of elastic material or a laminate of elastic bands and one or more flexible backing sheets. In one embodiment mandrels having a perimeter of the desired garter shape are mounted to a rotating drum. Tensioned elastic ribbons are progressively clamped, sealed, and cut around the mandrels to form individual tensioned garters which cling to the side walls of the mandrels. Once the garters are formed the mandrels may be rotated on their radial axes for alignment with downstream operations. Sealing through elastic members is avoided by interrupting the bonding of elastic members to an elasticized laminate at locations where ribbons are to be clamped. High compression of elastics where they are not sealed to the laminate causes elastic members to burst and contract. Elastic contraction leaves an area in which ribbons may then be bonded together without sealing through elastic members.
摘要:
A method and apparatus for forming a tensioned garter and bonding it to a substrate while holding the garter in a predetermined shape. A garter is any continuous loop of elastic material or a laminate of elastic bands and one or more flexible backing sheets. In one embodiment mandrels having a perimeter of the desired garter shape are mounted to a rotating drum. Tensioned elastic ribbons are progressively wrapped, sealed, and cut around the mandrels to form individual tensioned garters which cling to the side walls of the mandrels. In another embodiment each mandrel has a top surface. The upper portion of a garter has sufficient elastic tension to cause it to fold over the mandrel top surface to form a garter flange thereon. A substrate is then engaged with the garter flange and an external sealing means seals the flange to the substrate, using the mandrel top surface as an anvil. In still another embodiment the mandrel top surface has a raised outer rim. An ultrasonic horn seals a garter flange to a substrate where they are supported by the mandrel rim. The mandrel rim is shaped to provide a continuous seal which is weakened at its inner edge. When the weakened edge is broken, substrate and garter materials inside the seal edge are removed, thereby forming a hole around which the remaining portion of the garter may contract. Vacuum is applied from the mandrel top surface to the substrate inside the garter in this embodiment in order to break the seal edge and remove this material as the substrate and garter are stripped off the mandrel.
摘要:
A zero scrap method for manufacturing side panels for use with absorbent articles including the following steps. First, a web of material having predetermined portions is provided in a machine direction. The predetermined portions are then activated to provide stretch in the side panels. The web is then cut continuously severing the web into a first panel and a second panel, each of the panels having alternating, nested inwardly extending elements defined by the cut and terminating at a distal edge. The inwardly extending elements are offset with respect to each other in the machine direction. The first and second panels are separated and positioned such that the inwardly extending elements of the first panel and the inwardly extending elements of the second panel are aligned in the machine direction. The distal edge of at least a portion of the first panel is then joined with at least a portion of the distal edge of the second panel. Finally, the composite of the first and second panels is severed in the cross machine direction to create an extensible side panel that can be joined to an absorbent article.
摘要:
A zero scrap method for manufacturing side panels for use with absorbent articles including the following steps. First, a web of material having predetermined portions is provided in a machine direction. The predetermined portions are then activated to provide stretch in the side panels. The web is then cut continuously severing the web into a first panel and a second panel, each of the panels having alternating, nested inwardly extending elements defined by the cut and terminating at a distal edge. The inwardly extending elements are offset with respect to each other in the machine direction. The first and second panels are separated and positioned such that the inwardly extending elements of the first panel and the inwardly extending elements of the second panel are aligned in the machine direction. The distal edge of the inwardly extending elements of at least a portion of the first panel is then joined with at least a portion of the distal edge of the inwardly extending elements of the second panel. Finally, the composite of the first and second panels is severed in the cross machine direction to create an extensible side panel that can be joined to an absorbent article.
摘要:
A method for manufacturing side panels for use with disposable articles including the following steps: providing a web of material in a machine direction, the web having activation zones and designated final cut regions; activating the activation zones; making a series of intermediate cuts in the web, each of the intermediate cuts extending across at least a portion of one of the activation zones; making a folded web by folding the web along an axis that is generally parallel to said machine direction; and cutting the folded web in the designated final cut regions to provide individual extensible side panels.
摘要:
A method and apparatus for making stretchable absorbent diaper articles. An absorbent material is provided and entangled with a stretchable material to form a stretchable network incorporating the absorbent material. In one embodiment a plurality of foam absorbent material particulates are drawn or accelerated by gravity, vacuum or forced air through a stream of a meltblown adhesive that contacts and entangles the particulates and forms a stretchable network incorporating the particulates.