公开(公告)号：US5361487A

公开(公告)日：1994-11-08

申请号：US67297

申请日：1993-05-25

申请人： Sabatino Luciani ,  Massimo Ponzio ,  Antonio Lumini

发明人： Sabatino Luciani ,  Massimo Ponzio ,  Antonio Lumini

IPC分类号： H02K3/52 ,  H02K15/00 ,  H02K15/095 ,  H02K15/085

CPC分类号： H02K3/522 ,  H02K15/0056 ,  H02K15/0075 ,  H02K15/095 ,  Y10T29/49009 ,  Y10T29/53143 ,  Y10T29/53161

摘要： Methods and apparatus are provided for generating and connecting an intermediate lead wire extending between multiple portions of a coil wound on a pole of a stator core to a slotted terminal mounted on the stator core. Such stator cores, wound by coil winding shuttles, are used in electric motors, generators and similar devices. An intermediate lead wire extending between multiple portions of a coil is first captured by a hook mechanism, aligned with a slotted terminal, and then inserted in the terminal by a wire insertion device. The wire is then held in engagement with the terminal while the next portion of the coil is begun, producing an intermediate lead wire connection wherein a first portion of the lead wire is engaged within a slot in the terminal and the portion extending from the terminal to the next coil portion is wrapped tightly against the exterior of the terminal. In accordance with the principles of this invention, no cutting of the intermediate lead wire is required.

摘要翻译： 提供了用于产生和连接在缠绕在定子芯的极上的线圈的多个部分之间延伸到安装在定子芯上的开槽端子的中间引线的连接。 这种由线圈绕线梭形成的定子铁芯用于电动机，发电机和类似装置中。 在线圈的多个部分之间延伸的中间引线首先由钩状机构捕获，与钩形机构对准，然后通过线插入装置插入到端子中。 然后，当线圈的下一部分开始时，线被保持与端子接合，产生中间引线连接，其中引线的第一部分接合在端子中的槽中，并且从端子延伸到部分 下一个线圈部分被紧密地包裹在终端的外部。 根据本发明的原理，不需要中间引线的切割。

公开(公告)号：US5233751A

公开(公告)日：1993-08-10

申请号：US809233

申请日：1991-12-17

申请人： Sabatino Luciani ,  Massimo Ponzio ,  Antonio Lumini

发明人： Sabatino Luciani ,  Massimo Ponzio ,  Antonio Lumini

IPC分类号： H02K3/52 ,  H02K15/00 ,  H02K15/095

CPC分类号： H02K3/522 ,  H02K15/0056 ,  H02K15/0075 ,  H02K15/095 ,  Y10T29/49009 ,  Y10T29/53143 ,  Y10T29/53161

摘要： Methods and apparatus are provided for generating and connecting an intermediate lead wire extending between multiple portions of a coil wound on a pole of a stator core to a slotted terminal mounted on the stator core. Such stator cores, wound by coil winding shuttles, are used in electric motors, generators and similar devices. An intermediate lead wire extending between multiple portions of a coil is first captured by a hook mechanism, aligned with a slotted terminal, and then inserted in the terminal by a wire insertion device. The wire is then held in engagement with the terminal while the next portion of the coil is begun, producing an intermediate lead wire connection wherein a first portion of the lead wire is engaged within a slot in the terminal and the portion extending from the terminal to the next coil portion is wrapped tightly against the exterior of the terminal, with no cutting of the intermediate lead wire required.

摘要翻译： 提供了用于产生和连接在缠绕在定子芯的极上的线圈的多个部分之间延伸到安装在定子芯上的开槽端子的中间引线的连接。 这种由线圈绕线梭形成的定子铁芯用于电动机，发电机和类似装置中。 在线圈的多个部分之间延伸的中间引线首先由钩状机构捕获，与钩形机构对准，然后通过线插入装置插入到端子中。 然后，当线圈的下一部分开始时，线被保持与端子接合，产生中间引线连接，其中引线的第一部分接合在端子中的槽内，并且从端子延伸到部分 下一个线圈部分被紧密地包裹在端子的外部，而不需要切割中间导线。

公开(公告)号：US4946111A

公开(公告)日：1990-08-07

申请号：US353486

申请日：1989-05-18

申请人： Sabatino Luciani ,  Massimo Ponzio

发明人： Sabatino Luciani ,  Massimo Ponzio

IPC分类号： H02K15/095

CPC分类号： H02K15/095 ,  Y10T29/49009

摘要： The density, regularity, and efficiency of the coils wound on a stator (e.g., an electric motor stator) are improved by providing winding needle trajectories which tend to urge the wire to fill empty areas which may otherwise develop in the coils at the ends of the stator. The phase relationship between the oscillation and reciprocation components of needle motion is selected to optimize coil formation. In particular, each oscillation stroke is typically somewhat delayed (as compared to the prior apparatus) relative to the reversal of reciprocation direction. The reciprocation stroke length is also typically increased. Needle actuation apparatus in which adjustment of these parameters is facilitated is also disclosed.

公开(公告)号：US5557838A

公开(公告)日：1996-09-24

申请号：US286516

申请日：1994-08-05

申请人： Massimo Lombardi ,  Sabatino Luciani ,  Massimo Ponzio ,  Graziano Quirini

发明人： Massimo Lombardi ,  Sabatino Luciani ,  Massimo Ponzio ,  Graziano Quirini

IPC分类号： H01R39/32 ,  H02K15/09

CPC分类号： H02K15/09 ,  H01R39/32 ,  Y10T29/49011 ,  Y10T29/49012 ,  Y10T29/53157 ,  Y10T29/53161

摘要： A wire winding machine is provided that allows the connection of electric motor armature coil leads to slot-type commutators. The machine uses rotations of a flyer and rotations of the armature to perform much of the needed movement during the lead attachment process. The system uses a guide member to guide the wire into the commutator slots during rotation of the flyer. The guide member guides wire from the flyer toward the slots during both the initial insertion of the wire and the subsequent process of forming a loop in the wire.

摘要翻译： 提供一种绕线机，其允许电动机电枢线圈引线连接到槽型换向器。 该机器使用飞轮的旋转和电枢的旋转，以在引线附接过程中执行所需的大部分运动。 该系统在传单的旋转期间使用引导构件将导线引导到换向器槽中。 引导构件在电线的初始插入期间以及随后的在线中形成环路的过程中将导线从飞行物引向槽。

公开(公告)号：US5369877A

公开(公告)日：1994-12-06

申请号：US909577

申请日：1992-07-06

申请人： Massimo Lombardi ,  Sabatino Luciani ,  Massimo Ponzio ,  Graziano Quirini

发明人： Massimo Lombardi ,  Sabatino Luciani ,  Massimo Ponzio ,  Graziano Quirini

IPC分类号： H01R39/32 ,  H02K15/09

CPC分类号： H02K15/09 ,  H01R39/32 ,  Y10T29/49011 ,  Y10T29/49012 ,  Y10T29/53157 ,  Y10T29/53161

摘要： A wire winding machine is provided that allows the connection of electric motor armature coil leads to slot-type commutators. The machine uses rotations of a flyer and rotations of the armature to perform much of the needed movement during the lead attachment process. The system uses a guide member to guide the wire into the commutator slots during rotation of the flyer. The guide member guides wire from the flyer toward the slots during both the initial insertion of the wire and the subsequent process of forming a loop in the wire.

摘要翻译： 提供一种绕线机，其允许电动机电枢线圈引线连接到槽型换向器。 该机器使用飞轮的旋转和电枢的旋转，以在引线附接过程中执行所需的大部分运动。 该系统在传单的旋转期间使用引导构件将导线引导到换向器槽中。 引导构件在电线的初始插入期间以及随后的在线中形成环路的过程中将导线从飞行物引向槽。

公开(公告)号：US09418787B2

公开(公告)日：2016-08-16

申请号：US14131578

申请日：2012-07-10

申请人： Massimo Ponzio ,  Giovanni Manuelli

发明人： Massimo Ponzio ,  Giovanni Manuelli

IPC分类号： H02K15/09 ,  H01F41/06 ,  H02K15/095 ,  H02K15/00

CPC分类号： H01F41/064 ,  H01F41/082 ,  H02K15/0075 ,  H02K15/095

摘要： Apparatus and method for winding coils (B) of conductor wire (W) around respective poles (10c) of a core (10) of a component of a electric dynamo machine, wherein a dispenser arm (11) rotates around the poles to deliver the wire (W) to form wire turns; a first wire guide (32) is positioned and moved during winding adjacent to an axial end (A) of a pole (10c) being wound; a second wire guide (36) is positioned and moved in a first slot (10a) adjacent to the pole (10c) being wound; a third wire guide (37) is positioned and moved in a second slot (10b) adjacent to the pole (10c) being wound. A termination member (80) is capable of achieving connection of the coil leads to termination structures (91) of the core (FIG. 5).

摘要翻译： 在电动发电机的部件的芯部（10）的相应极点（10c）周围缠绕导线（W）的线圈（B）的装置和方法，其中分配器臂（11）围绕电极旋转以传递 线（W）形成线匝; 第一线引导件（32）在绕着相邻于缠绕的极（10c）的轴向端（A）的绕组期间定位和移动; 第二导线器（36）被定位和移动在与被缠绕的极（10c）相邻的第一槽（10a）中; 第三导线器（37）被定位和移动在与被卷绕的极（10c）相邻的第二槽（10b）中。 终端构件（80）能够实现线圈引线与芯的端接结构（91）的连接（图5）。

公开(公告)号：US09306438B2

公开(公告)日：2016-04-05

申请号：US13883726

申请日：2011-11-22

申请人： Massimo Ponzio

发明人： Massimo Ponzio

IPC分类号： H02K15/085 ,  H02K15/04 ,  H02K15/095

CPC分类号： H02K15/0435 ,  H02K15/095

摘要： An apparatus for moving wire dispensing members used to wind dynamo electric machine coils comprising a frame; a first tubular member having a longitudinal axis assembled for longitudinal reciprocation parallel to said longitudinal axis; a second tubular member assembled for longitudinal reciprocation and rotational oscillation; means for generating the translational reciprocation motion of said first and second tubular members; means for generating rotational oscillation of said first and second tubular members; means for generating a relative rotational motion between the first and second tubular members for accomplishing a radial motion of the wire dispensing members; wherein the means for generating the translational reciprocation motion are assembled on a first shaft and the means for generating rotational oscillation are supported for the rotational oscillation with support means assembled on the frame, and the means for generating the rotational oscillation derive rotational motion from the first shaft through a transmission joint.

摘要翻译： 一种用于移动用于风力发电机线圈的电线分配构件的装置，包括框架; 第一管状构件，其具有组装成用于纵向往复运动的纵轴，所述纵向轴线平行于所述纵向轴 组装用于纵向往复运动和旋转振荡的第二管状构件; 用于产生所述第一和第二管状构件的平移往复运动的装置; 用于产生所述第一和第二管状构件的旋转振动的装置; 用于在所述第一和第二管状构件之间产生相对旋转运动以用于完成所述电线分配构件的径向运动的装置; 其中用于产生所述平移往复运动的装置组装在第一轴上，并且用于产生旋转振动的装置通过组装在所述框架上的支撑装置支撑在所述旋转振荡中，并且用于产生旋转振动的装置从第一轴 轴通过传动接头。

公开(公告)号：US08424792B2

公开(公告)日：2013-04-23

申请号：US13033858

申请日：2011-02-24

申请人： Massimo Ponzio ,  Gianfranco Stratico

发明人： Massimo Ponzio ,  Gianfranco Stratico

IPC分类号： H02K15/085

CPC分类号： H02K15/095

摘要： An apparatus and a method for winding wire coils in cores of dynamo electric machine using needles that are relatively movable with respect to the cores. Wire guides are provided that are also relatively movable with respect to the needle and the core so that the wire leaving the needle can be delivered to predetermined positions around the poles of the core to wind the wire coils. The wire guides are supported adjacent to the ends of the core by support means which have portions occupying positions of the needle trajectory during winding. The portion of the support means are movable as a function of the position occupied by the needle around the poles so that the needle can move without being obstructed. The arrangement enhances accuracy of guiding and positioning of the wire to form the wire coils and is suitable for compactly sized cores.

摘要翻译： 一种用于使用相对于芯相对移动的针的发电机的线圈中的线圈卷绕的装置和方法。 提供导线器，其也可相对于针和芯相对移动，使得离开针的电线可以被输送到围绕磁芯的预定位置以缠绕线圈。 线引导件通过支撑装置支撑在芯的端部附近，所述支撑装置在卷绕期间占据针迹线位置的部分。 支撑装置的部分可以作为围绕杆的针所占据的位置而移动，使得针可以移动而不被阻碍。 该布置提高了线的引导和定位的精度以形成线圈，并且适合于紧凑尺寸的芯。

公开(公告)号：US20100325875A1

公开(公告)日：2010-12-30

申请号：US12919659

申请日：2009-03-18

申请人： Massimo Ponzio ,  Gianfranco Stratico ,  Maurizio Mugelli

发明人： Massimo Ponzio ,  Gianfranco Stratico ,  Maurizio Mugelli

IPC分类号： H02K15/00 ,  B23P19/00

CPC分类号： H02K15/095 ,  H01F41/064 ,  H01F41/082 ,  Y10T29/49009 ,  Y10T29/53161

摘要： Apparatus and method for winding at least one electric wire W on a coil support (10) of a core of a dynamo electric by using a wire dispensing member (19) means (21, 25) for rotating the coil support with respect to the dispensing member (19). It is foreseen to provide a relative movement of the dispensing member (19) with respect to the coil support (10) to maintain the angular orientation constant during winding. Furthermore it is foreseen to press on a portion (WP) of wire wound on the coil support (10) where the portion of wire (WP) is located immediately adjacent to a portion of wire that still has to be wound on the coil support (10). Engaging occurs also of the wire portion (WP) wound on the coils support and that extends to the dispensing member (19) when passage from one turn to another occurs for the stratification; the engagement occurring in opposition to the direction (Z′) of stratification of the wire. Pressing on the wire (W) can be accomplished in a direction (K) having an angle (E) that is more than zero and not perpendicular to an axis of the coil support.

摘要翻译： 用于通过使用电线分配构件（19）将至少一根电线W缠绕在发电机电芯的线圈支架（10）上的装置和方法，用于使线圈支架相对于分配 会员（19）。 可以预见的是，提供分配构件（19）相对于线圈支撑件（10）的相对运动，以在卷绕期间保持角度取向恒定。 此外，可以预见的是，将卷绕在线圈支撑件（10）上的线的一部分（WP）压在一起，其中线（WP）的部分紧邻于仍然必须缠绕在线圈支架上的线的一部分 10）。 卷绕在线圈支架上的线部分（WP）也会啮合，并且当从一个转弯到另一个转弯时，它们延伸到分配部件（19）进行分层; 接合发生在与电线分层方向（Z'）相反的位置。 在线（W）上的按压可以在角度（E）大于零并且不垂直于线圈支架的轴线的方向（K）上完成。

公开(公告)号：US20090001209A1

公开(公告)日：2009-01-01

申请号：US12162919

申请日：2007-03-09

申请人： Massimo Ponzio ,  Gianfranco Stratico

发明人： Massimo Ponzio ,  Gianfranco Stratico

IPC分类号： H02K15/095

CPC分类号： H02K15/095

摘要： An apparatus and a method for winding wire coils (W) in cores (10) of dynamo electric machine using needles (15) that are relatively movable with respect to the cores (10). Wire guides (17) are provided that are also relatively movable with respect to the needle (15) and the core (10) so that the wire (W) leaving the needle (15) can be delivered to predetermined positions around the poles (14) of the core (10) to wind the wire coils. The wire guides (17) are supported adjacent to the ends of the core (10) by support means which have portions occupying positions of the needle (15) trajectory during winding. The portion of the support means (21, 22) are movable as a function of the position occupied by the needle (15) around the poles (14) so that the needle (15) can move without being obstructed. The arrangement enhances accuracy of guiding and positioning of the wire to form the wire coils and is suitable for compactly sized cores.

摘要翻译： 一种用于使用相对于所述芯（10）可相对移动的针（15）将线圈（W）缠绕在发电机的铁芯（10）中的装置和方法。 电线引导件（17）也可以相对于针（15）和芯（10）相对移动，使得离开针（15）的线（W）能够被输送到围绕极（14）的预定位置 ）以卷绕线圈。 线引导件（17）通过支撑装置支撑在芯部（10）的端部附近，该支撑装置在卷绕期间占据针（15）轨迹的位置。 所述支撑装置（21,22）的所述部分可以作为所述针（15）围绕所述杆（14）所占据的位置的函数而移动，使得所述针（15）能够移动而不被阻碍。 该布置提高了线的引导和定位的精度以形成线圈，并且适合于紧凑尺寸的芯。