公开(公告)号：US5361487A

公开(公告)日：1994-11-08

申请号：US67297

申请日：1993-05-25

申请人： Sabatino Luciani ,  Massimo Ponzio ,  Antonio Lumini

发明人： Sabatino Luciani ,  Massimo Ponzio ,  Antonio Lumini

IPC分类号： H02K3/52 ,  H02K15/00 ,  H02K15/095 ,  H02K15/085

CPC分类号： H02K3/522 ,  H02K15/0056 ,  H02K15/0075 ,  H02K15/095 ,  Y10T29/49009 ,  Y10T29/53143 ,  Y10T29/53161

摘要： Methods and apparatus are provided for generating and connecting an intermediate lead wire extending between multiple portions of a coil wound on a pole of a stator core to a slotted terminal mounted on the stator core. Such stator cores, wound by coil winding shuttles, are used in electric motors, generators and similar devices. An intermediate lead wire extending between multiple portions of a coil is first captured by a hook mechanism, aligned with a slotted terminal, and then inserted in the terminal by a wire insertion device. The wire is then held in engagement with the terminal while the next portion of the coil is begun, producing an intermediate lead wire connection wherein a first portion of the lead wire is engaged within a slot in the terminal and the portion extending from the terminal to the next coil portion is wrapped tightly against the exterior of the terminal. In accordance with the principles of this invention, no cutting of the intermediate lead wire is required.

摘要翻译： 提供了用于产生和连接在缠绕在定子芯的极上的线圈的多个部分之间延伸到安装在定子芯上的开槽端子的中间引线的连接。 这种由线圈绕线梭形成的定子铁芯用于电动机，发电机和类似装置中。 在线圈的多个部分之间延伸的中间引线首先由钩状机构捕获，与钩形机构对准，然后通过线插入装置插入到端子中。 然后，当线圈的下一部分开始时，线被保持与端子接合，产生中间引线连接，其中引线的第一部分接合在端子中的槽中，并且从端子延伸到部分 下一个线圈部分被紧密地包裹在终端的外部。 根据本发明的原理，不需要中间引线的切割。

公开(公告)号：US06991194B2

公开(公告)日：2006-01-31

申请号：US10458921

申请日：2005-07-21

申请人： Gianfranco Stratico ,  Antonio Lumini ,  Simone Stratico

发明人： Gianfranco Stratico ,  Antonio Lumini ,  Simone Stratico

IPC分类号： H02K15/085

CPC分类号： H02K15/095 ,  Y10T29/49009

摘要： An improved needle solution is provided for winding wire coils onto dynamo-electric machine components such as electric motor stators and armatures. The improved needle solution decreases the opportunity for collision between the needle apparatus and the machine component onto which wire coils are being wound and enables the winding of machine components with small interior hollows that may not allow conventional needle solutions to pass through. The improved needle solution further provides increased accuracy in wire coil stratification by stabilizing the stratification motion of the apparatus using guide structures that engage the needle arm. The needle solution further provides open access to the wire being fed through the apparatus for winding onto the machine component. Multiple needles may be accommodated by the apparatus to simultaneously wind multiple wire coils onto a machine component using the improved needle solution.

摘要翻译： 提供了一种改进的针液，用于将线圈缠绕到诸如电动机定子和电枢之类的发电机组件上。 改进的针头溶液减少针装置和缠绕线圈的机器部件之间的碰撞的机会，并且能够使具有小的内部空腔的机器部件的卷绕，这可能不允许常规的针头溶液通过。 通过使用与针臂接合的引导结构来稳定设备的分层运动，改进的针头溶液进一步提高了线圈分层的精度。 针溶液进一步提供对通过装置馈送的线的开放接近以卷绕到机器部件上。 该装置可以容纳多个针，以使用改进的针液同时将多个线圈卷绕到机器部件上。

公开(公告)号：US06834421B2

公开(公告)日：2004-12-28

申请号：US10050030

申请日：2001-11-13

申请人： Gianfranco Stratico ,  Antonio Lumini

发明人： Gianfranco Stratico ,  Antonio Lumini

IPC分类号： H02K1500

CPC分类号： H02K23/04 ,  H02K15/10 ,  Y10T29/49009 ,  Y10T29/5142 ,  Y10T29/5192 ,  Y10T29/53152 ,  Y10T83/4594 ,  Y10T83/5833

摘要： Methods and apparatus for insulating interior walls of lamination slots of dynamo-electric machine components are provided. The relative speeds and sequence of cutting, forming, and inserting a piece of insulation material into the slot of the lamination core of a dynamo-electric machine component may be determined by a central drive mechanism. The central driving mechanism may have a plurality of cams, rotating with a main shaft, to control the translations of cutting, forming and inserting members.

摘要翻译： 提供了发电机组件的层压槽绝缘内壁的方法和装置。 切割，成形和将一块绝缘材料插入发电机组件的层叠芯的槽中的相对速度和顺序可以由中心驱动机构确定。 中心驱动机构可以具有多个凸轮，用主轴旋转，以控制切割，成形和插入构件的平移。

公开(公告)号：US07434759B2

公开(公告)日：2008-10-14

申请号：US11386448

申请日：2006-03-21

申请人： Gianfranco Stratico ,  Antonio Lumini

发明人： Gianfranco Stratico ,  Antonio Lumini

IPC分类号： H02K15/085

CPC分类号： H02K15/095 ,  Y10T29/49009

摘要： The present invention concerns forming wire coils by simultaneously winding a plurality of wires onto a dynamo-electric machine component. In order to maximize the amount of wire that can be placed in the spacings of the dynamo-electric machine component, the turns of the wire coil must be regularly disposed without twisting the plurality of wires onto each other. Current winding apparatus may allow certain portions of the wire turns to unevenly accumulate and locally bulge outward from the collection of wire coils. Such bulges, especially in consideration of the limited spacings available on an dynamo-electric machine component, may interfere with or access to the spacings by a wire dispensing member during the winding process. The present invention proposes to perform multiple-wire winding processes that avoid wire twisting and improper disposition of the wires. Further, the present invention proposes to improve the ability of the wire dispensing member to traverse the spacings on the component. As a consequence, the winding processes performed with the present invention are less likely to be hindered by interference and are capable of obtaining more wire fill within the component spacings and higher winding speeds.

摘要翻译： 本发明涉及通过将多根电线同时缠绕在发电机组件上来形成线圈。 为了使能够放置在发电机组件的间隔中的线材的量最大化，必须规则地设置线圈的匝数，而不会使多根线彼此扭曲。 电流卷绕装置可允许线圈的某些部分不均匀地积聚并且从线圈的集合向外局部凸出。 特别是考虑到在发电机组件上可用的有限间隔的这种凸起可能会在卷绕过程中干扰或接近线分配构件的间隔。 本发明提出进行多线缠绕处理，避免电线扭曲和电线的不正确布置。 此外，本发明提出提高电线分配构件穿过部件上的间距的能力。 因此，用本发明进行的卷绕处理不太可能受到干扰的阻碍，并且能够在部件间距和更高的卷绕速度下获得更多的线填充。

公开(公告)号：US07004420B2

公开(公告)日：2006-02-28

申请号：US10779113

申请日：2004-02-13

申请人： Gianfranco Stratico ,  Antonio Lumini

发明人： Gianfranco Stratico ,  Antonio Lumini

IPC分类号： H02K15/085

CPC分类号： H02K15/095 ,  Y10T29/49009

摘要： The present invention is concerned with the driving mechanism of winding needles which dispense wire to form the wire coils of a dynamo-electric machine component. Generally, such wire winding is achieved by providing translational, rotational, and radial motions to the winding needle relative to a reference structure of the component. The present invention provides wire winding solutions for causing the winding needles to accomplish predetermined motions with respect to the component so that wire is predictably positioned on the component to form the wire coils. In particular, the present invention provides a driving mechanism with coaxial hollow shafts that impart the necessary motions to the winding needle. In one aspect of the invention, the inner shaft is able to mirror the rotation of the outer shaft to provide rotational motion to the winding needle. In another aspect of the invention, the outer shaft is able to impart both translational and rotational motion via coaxially disposed rotatable sleeves driven by motors. In yet another aspect, all of the winding motions are coordinated using a programmable control mechanism.

摘要翻译： 本发明涉及分配线以形成发电机组件的线圈的绕线针的驱动机构。 通常，通过相对于部件的参考结构向卷绕针提供平移，旋转和径向运动来实现这种线缠绕。 本发明提供了用于使卷绕针相对于部件完成预定运动的绕线解决方案，使得线可预测地定位在部件上以形成线圈。 特别地，本发明提供了一种带有同轴空心轴的驱动机构，其对卷绕针赋予必要的运动。 在本发明的一个方面，内轴能够反映外轴的旋转以向卷绕针提供旋转运动。 在本发明的另一方面，外轴能够通过由电动机驱动的同轴布置的可旋转套筒赋予平移和旋转运动两者。 在另一方面，使用可编程控制机构来协调所有绕线运动。

公开(公告)号：US06732971B2

公开(公告)日：2004-05-11

申请号：US09887898

申请日：2001-06-22

申请人： Gianfranco Stratico ,  Maurizio Mugelli ,  Antonio Lumini

发明人： Gianfranco Stratico ,  Maurizio Mugelli ,  Antonio Lumini

IPC分类号： H02K1585

CPC分类号： H02K15/095 ,  H02K15/00

摘要： In systems for winding wire on electrodynamic machine stators, stators may be transferred between stator conveyance apparatus, winding shroud installation and removal apparatus, wire winding apparatus, wire lead termination apparatus, or other apparatus. Some transfer devices may secure stators in housings fixed to arms that may be rotated around an axis to move stators between stations. Some transfer devices may have stator grasping devices that may be rotated and translated to move stators between stations. Wire winding shrouds may be secured to a stator to facilitate winding and released from stator after wire is wound on the stator. A device for securing shrouds to the stator may be fixed to the stator and may remain fixed to the stator during transfer between different apparatus. Some devices for securing shrouds and stators may be integrated into housings. Some housings may be fixed to transfer devices along one side of the housing.

摘要翻译： 在电动机械定子绕组的系统中，定子可以在定子输送装置，绕线罩安装和取出装置，绕线装置，导线终端装置或其他装置之间传送。 一些传送装置可以将定子固定在固定到臂上的定位器中，所述壳体可绕轴线旋转以在站之间移动定子。 一些传送装置可以具有可以旋转和平移的定子夹持装置，以在站之间移动定子。 线缠绕护套可以固定到定子上，以便在线缠绕在定子上之后方便缠绕并从定子释放。 用于将护罩固定到定子的装置可以固定到定子并且可以在不同装置之间的转移期间保持固定到定子。 用于固定护罩和定子的一些装置可以集成到壳体中。 一些壳体可以固定成沿壳体的一侧传送装置。

公开(公告)号：US5392506A

公开(公告)日：1995-02-28

申请号：US110858

申请日：1993-08-24

申请人： Sabatino Luciani ,  Antonio Lumini

发明人： Sabatino Luciani ,  Antonio Lumini

IPC分类号： H02K3/52 ,  H02K5/22 ,  H02K15/00 ,  H02K15/04 ,  H02K15/095 ,  H01R43/00

CPC分类号： H02K15/0056 ,  H02K15/0075 ,  H02K15/095 ,  H02K3/522 ,  Y10T29/49009 ,  Y10T29/5141 ,  Y10T29/515 ,  Y10T29/53157 ,  Y10T29/53161

摘要： Methods and apparatus are provided for connecting a lead wire extending from a coil portion wound on a pole of a stator core to one or more terminals mounted on the stator core, wherein the method includes the steps of: grasping a lead wire; disposing the lead wire adjacent at least a first terminal; partially and then fully engaging the lead wire with the terminal; repeating the steps of disposing and engaging the lead wire with later terminals, if any; and then cutting the lead wire. Apparatus is provided for performing the method steps for complex lead wire connection patterns.

摘要翻译： 提供了用于连接从卷绕在定子铁芯的磁极上的线圈部分延伸的引线到安装在定子芯上的一个或多个端子的方法和装置，其中该方法包括以下步骤：抓住引线; 将所述引线设置在至少第一端子附近; 部分地然后将引线与端子完全接合; 重复以下步骤：如果有的话，将引线布置和接合; 然后切割导线。 提供了用于执行复杂引线连接图案的方法步骤的装置。

公开(公告)号：US5065503A

公开(公告)日：1991-11-19

申请号：US561965

申请日：1990-08-01

申请人： Sabatino Luciani ,  Antonio Lumini

发明人： Sabatino Luciani ,  Antonio Lumini

IPC分类号： H02K3/52 ,  H02K5/22 ,  H02K15/00 ,  H02K15/04 ,  H02K15/095

CPC分类号： H02K15/0056 ,  H02K15/0075 ,  H02K15/095 ,  H02K3/522 ,  Y10T29/49009 ,  Y10T29/5141 ,  Y10T29/515 ,  Y10T29/53157 ,  Y10T29/53161

摘要： Methods and apparatus are provided for connecting a lead wire extending from a coil portion wound on a pole of a stator core to one or more terminals mounted on the stator core, wherein the method includes the steps of: grasping a lead wire; disposing the lead wire adjacent at least a first terminal; partially and then fully engaging the lead wire with the terminal; repeating the steps of disposing and engaging the lead wire with later terminals, if any; and then cutting the lead wire. Apparatus is provided for performing the method steps for complex lead wire connection patterns.

公开(公告)号：US4997138A

公开(公告)日：1991-03-05

申请号：US565173

申请日：1990-08-09

申请人： Sabatino Luciani ,  Antonio Lumini

发明人： Sabatino Luciani ,  Antonio Lumini

IPC分类号： H02K3/52 ,  H02K15/095

CPC分类号： H02K15/095 ,  H02K3/522 ,  H01F2005/046 ,  Y10T29/49071

摘要： Methods and apparatus for winding stators (e.g., electric motor stators) so that the ends of each coil can be terminated at respective opposite ends of the stator. The coil wire is anchored adjacent a first end of the stator. Then the coil supply means is alternately reciprocated longitudinally along and rotationally about the longitudinal axis of the stator to wind the wire on the stator. When the desired number of windings has been applied, the wire supply means is stopped adjacent the second end of the stator and the wire is anchored adjacent that end of the stator. The wire is then cut between the second anchoring point and the wire supply means, and the wire supply means is returned to the starting position to prepare for winding the next stator.

摘要翻译： 用于卷绕定子（例如，电动机定子）的方法和装置，使得每个线圈的端部可以在定子的相应的相对端处终止。 线圈线邻近定子的第一端锚定。 然后，线圈供给装置沿着定子的纵向轴线并沿其旋转地交替往复运动，以将线缠绕在定子上。 当已经施加了所需的绕组数时，电线供给装置在定子的第二端附近停止，并且电线被固定在定子的该端附近。 然后在第二锚固点和焊丝供给装置之间切割焊丝，并且焊丝供给装置返回到起始位置以准备卷绕下一个定子。

公开(公告)号：US20050029385A1

公开(公告)日：2005-02-10

申请号：US10779113

申请日：2004-02-13

申请人： Gianfranco Stratico ,  Antonio Lumini

发明人： Gianfranco Stratico ,  Antonio Lumini

IPC分类号： H02K15/095 ,  H02K15/085

CPC分类号： H02K15/095 ,  Y10T29/49009

摘要： The present invention is concerned with the driving mechanism of winding needles which dispense wire to form the wire coils of a dynamo-electric machine component. Generally, such wire winding is achieved by providing translational, rotational, and radial motions to the winding needle relative to a reference structure of the component. The present invention provides wire winding solutions for causing the winding needles to accomplish predetermined motions with respect to the component so that wire is predictably positioned on the component to form the wire coils. In particular, the present invention provides a driving mechanism with coaxial hollow shafts that impart the necessary motions to the winding needle. In one aspect of the invention, the inner shaft is able to mirror the rotation of the outer shaft to provide rotational motion to the winding needle. In another aspect of the invention, the outer shaft is able to impart both translational and rotational motion via coaxially disposed rotatable sleeves driven by motors. In yet another aspect, all of the winding motions are coordinated using a programmable control mechanism.

摘要翻译： 本发明涉及分配线以形成发电机组件的线圈的绕线针的驱动机构。 通常，通过相对于部件的参考结构向卷绕针提供平移，旋转和径向运动来实现这种线缠绕。 本发明提供了用于使卷绕针相对于部件完成预定运动的绕线解决方案，使得线可预测地定位在部件上以形成线圈。 特别地，本发明提供了一种带有同轴空心轴的驱动机构，其对卷绕针赋予必要的运动。 在本发明的一个方面，内轴能够反映外轴的旋转以向卷绕针提供旋转运动。 在本发明的另一方面，外轴能够通过由电动机驱动的同轴布置的可旋转套筒赋予平移和旋转运动两者。 在另一方面，使用可编程控制机构来协调所有绕线运动。