-
公开(公告)号:US20230162913A1
公开(公告)日:2023-05-25
申请号:US17986179
申请日:2022-11-14
发明人: Masaaki ITO , Reimi TABUCHI , Motoki HIRAOKA , Hisashi MAEHARA
CPC分类号: H01F41/0266 , H01F1/059 , B22F3/16 , B22F3/24 , C22C38/005 , C22C38/001 , B22F1/09 , B22F2003/248 , B22F2301/355 , C22C2202/02 , B22F2304/10
摘要: A Sm—Fe—N-based rare earth magnet more resistant to demagnetization than ever before, particularly at high temperatures, and a production method thereof are provided.
The present disclosure presents a production method of a rare earth magnet, including mixing a SmFeN magnetic powder and a modifier powder to obtain a mixed powder, compression-molding the mixed powder in a magnetic field to obtain a magnetic-field molded body, pressure-sintering the magnetic-field molded body to obtain a sintered body, and heat-treating the sintered body, and a rare earth magnet obtained by the method. D50 of the magnetic powder is 1.50 μm or more and 3.00 μm or less, the content ratio of the zinc component in the modifier powder is 6 mass % or more and 30 mass % or less, and the heat treatment temperature is 350° C. or more and 410° C. or less.-
公开(公告)号:US20220337108A1
公开(公告)日:2022-10-20
申请号:US17659117
申请日:2022-04-13
发明人: Reimi SAKAGUCHI , Daisuke ICHIGOZAKI , Masaaki ITO
摘要: Provided is a motor capable of increasing a torque while suppressing an increase in the physical size of the motor. A motor includes a rotor. The rotor includes pairs of magnet slots evenly spaced in a circumferential direction, each pair of magnet slots being arranged in a V-shape, pairs of main magnets housed in the pairs of magnet slots, and a plurality of auxiliary magnets including an outer magnet housed in an outer end in the circumferential direction in each of the pairs of magnet slots. The motor satisfies at least one of a first condition that the main magnets are sintered magnets and the auxiliary magnets are bonded magnets, or a second condition that magnetization directions of the main magnet and the outer magnet housed in the same magnet slot intersect outside in the radial direction so as to define an acute angle.
-
公开(公告)号:US20220199321A1
公开(公告)日:2022-06-23
申请号:US17539491
申请日:2021-12-01
发明人: Masaaki ITO , Daisuke ICHIGOZAKI , Noritsugu SAKUMA , Akihito KINOSHITA , Michiya KUME , Hisashi MAEHARA
摘要: A rare-earth magnet and a method of manufacturing the same are provided. The method includes: preparing Sm-Fe-N magnetic powder; preparing reforming material powder containing metallic zinc; mixing the magnetic powder and the reforming material powder to obtain mixed powder; subjecting the mixed powder to compression molding in a magnetic field to obtain a magnetic-field molded body; subjecting the magnetic-field molded body to pressure sintering to obtain a sintered body; and subjecting the sintered body to heat treatment. A content proportion of the metallic zinc in the reforming material powder is 10 to 30% by mass with respect to the mixed powder. When a temperature and time in conditions for the heat treatment are defined as x° C. and y hours, respectively, the formulas y≥−0.32x+136 and 350≤x≤410 are met.
-
公开(公告)号:US20220140675A1
公开(公告)日:2022-05-05
申请号:US17517169
申请日:2021-11-02
发明人: Daisuke ICHIGOZAKI , Kyoko NAKAMURA , Masaaki ITO
摘要: Provided is a motor capable of suppressing reduction of the torque of the motor even if the amount of use of the permanent magnets embedded in the rotor core is reduced. A motor includes a rotor with permanent magnets embedded in a rotor core, and a stator positioned on an outer circumference of the rotor. The rotor includes magnetic poles formed around a rotation axis of the rotor, the magnetic poles having the permanent magnets arranged therein. The permanent magnets in adjacent magnetic poles are arranged such that positions of a north pole and a south pole of the permanent magnet in one magnetic pole are inverted from those of the permanent magnet in a magnetic pole adjacent to the one magnetic pole. The permanent magnets each have a residual magnetization that decreases as it moves from the north pole toward the south pole.
-
公开(公告)号:US20220139601A1
公开(公告)日:2022-05-05
申请号:US17509112
申请日:2021-10-25
发明人: Noritsugu SAKUMA , Tetsuya SHOJI , Akihito KINOSHITA , Katsunori DANNO , Daisuke ICHIGOZAKI , Masaaki ITO , Reimi SAKAGUCHI
摘要: The present disclosure provides a rare earth magnet having a main phase and a grain boundary phase and a manufacturing method therefor. In the rare earth magnet of the present disclosure, the overall composition is represented by a formula (R1(1-x-y)LaxCey)u(Fe(1-z)Coz)(100-u-w-v)BwM1v. (R1 is a predetermined rare earth element, M1 is a predetermined element, and the followings are satisfied, 0.05≤x≤0.25, 0.5≤y/(x+y)≤0.50, 13.5≤u≤20.0, 0≤z≤0.100, 5.0≤w≤10.0, and 0≤v≤2.00). The main phase has an R2Fe14B-type crystal structure, and the average grain size and the volume fraction of the main phase are respectively 1.0 μm to 20.0 μm and 80.0% to 90.0%. The main phase and the grain boundary phase satisfy, (the existence proportion of La in the grain boundary phase)/(the existence proportion of La in the main phase)>1.30.
-
公开(公告)号:US20200036322A1
公开(公告)日:2020-01-30
申请号:US16460100
申请日:2019-07-02
发明人: Noritsugu SAKUMA , Masao YANO , Masaaki ITO , Tetsuya SHOJI , Hidefumi KISHIMOTO , Akira KATO
摘要: To provide a motor control method ensuring that dragging loss at the time of high rotation can be reduced.A motor control method, wherein a composite permanent magnet has a core part and a shell part, the Curie temperature of one of the core part and the shell part is Tc1 K, and the Curie temperature of another is Tc2 K, and wherein when the magnitude of the reluctance torque is equal to or greater than the magnitude of the magnet torque, the temperature of the composite permanent magnet is set at Ts K that is (Tc1−100) K or higher and lower than Tc2 K and when the magnitude of the reluctance torque is less than the magnitude of the magnetic torque, the temperature of the composite permanent magnet is set at lower than the temperature Ts K or Tc1 K, whichever is lower.
-
公开(公告)号:US20230162898A1
公开(公告)日:2023-05-25
申请号:US17986366
申请日:2022-11-14
发明人: Masaaki ITO , Motoki HIRAOKA , Reimi TABUCHI , Hisashi MAEHARA , Michiya KUME
CPC分类号: H01F1/0596 , B22F1/142 , B22F1/05 , B22F1/17 , B22F3/14 , B22F2203/11 , B22F2302/20 , B22F2301/35 , B22F2301/30 , B22F2303/30 , B22F2303/01 , B22F2304/10
摘要: A Sm—Fe—N-based rare earth magnet more resistant to demagnetization than ever before in an environment where an external magnetic field is applied, particularly at high temperatures, and a production method thereof are provided.
The present disclosure presents a production method of a rare earth magnet, including preparing a coated magnetic powder, compression-molding the coated magnetic powder in a magnetic field to obtain a magnetic-field molded body, pressure-sintering the magnetic-field molded body to obtain a sintered body, and heat-treating the sintered body, and a rare earth magnet obtained by the method. D50 of the magnetic powder in the coated magnetic powder is 1.50 μm or more and 3.00 μm or less, the content ratio of the zinc component in the coated magnetic powder is 3 mass % or more and 15 mass % or less, and the heat treatment temperature is 350° C. or more and 410° C. or less.-
公开(公告)号:US20220203440A1
公开(公告)日:2022-06-30
申请号:US17545245
申请日:2021-12-08
发明人: Mayumi TAKAZAWA , Kazuaki HAGA , Daisuke ICHIGOZAKI , Masaaki ITO , Hisanori KOMA , Shinya SANO , Kensuke KOMORI , Keiu KANADA
摘要: Provided is a rare earth magnet that allows suppressing deterioration of magnetic properties and a method for manufacturing the same. The rare earth magnet of the present disclosure includes a magnet body containing a rare earth element R1, a transition metal element T, and boron B and includes a main phase. A region in the vicinity of a corner portion of the magnet body of a constituent surface constituting a surface of the magnet body is a processed surface on which a removal process has been performed, and a region closer to a center than the region in the vicinity of the corner portion of the constituent surface is a non-processed surface on which the removal process is not performed.
-
公开(公告)号:US20180308633A1
公开(公告)日:2018-10-25
申请号:US15953183
申请日:2018-04-13
发明人: Masaaki ITO , Noritsugu SAKUMA , Masao YANO , Hidefumi KISHIMOTO , Tetsuya SHOJI
CPC分类号: H01F41/0293 , B22F1/0011 , B22F9/04 , B22F2202/05 , B22F2301/355 , B22F2304/10 , C22C38/005 , C22C38/06 , C22C38/16 , H01F1/0576 , H01F1/0577 , H01F41/0266
摘要: A method for producing a rare earth magnet, including preparing a melt of a first alloy having a composition represented by (R1vR2wR3x)yTzBsM1t (wherein R1 is a light rare earth element, R2 is an intermediate rare earth element, R3 is a heavy rare earth element, T is an iron group element, and M1 is an impurity element, etc.), cooling the melt of the first alloy at a rate of from 100 to 102 K/sec to obtain a first alloy ingot, pulverizing the first alloy ingot to obtain a first alloy powder having a particle diameter of 1 to 20 μm, preparing a melt of a second alloy having a composition represented by (R4pR5q)100-uM2u (wherein R4 is a light rare earth element, R5 is an intermediate or heavy rare earth element, M2 is an alloy element, etc.), and putting the first alloy powder into contact with the melt of the second alloy.
-
公开(公告)号:US20180182515A1
公开(公告)日:2018-06-28
申请号:US15846317
申请日:2017-12-19
发明人: Masaaki ITO , Noritsugu SAKUMA , Masao YANO , Hidefumi KISHIMOTO , Tetsuya SHOJI
CPC分类号: H01F1/058 , B22F3/24 , B22F2003/248 , B22F2301/355 , C22C1/0441 , C22C33/0278 , C22C38/002 , C22C38/005 , C22C38/06 , C22C38/16 , C22C2202/02 , H01F1/0577 , H01F41/0253
摘要: A rare earth magnet comprising a main phase, a grain boundary phase present around the main phase, and an intermediate phase sandwiched between the main phase and the grain boundary phase, and having a total composition of the rare earth magnet represented by the formula: CepR1qT(100-p-q-r-s)BrM1s.(R21-xM2x)t R1 and R2 are a rare earth element except for Ce, T is one or more members selected from Fe, Ni, and Co, M1 is a minor element, and M2 is an alloy element that makes, the melting point of R21-xM2x to be lower than the melting point of R2 the concentration of Ce is higher in the main phase than in the intermediate phase, and the concentration of R2 is higher in the intermediate phase than in the main phase, and a production method thereof.
-
-
-
-
-
-
-
-
-