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1.发明授权Process for continuously casting light alloy and apparatus for continuously casting light alloy 失效连续铸造轻合金的方法和连续铸造轻合金的设备公开(公告)号：US06840303B1
公开(公告)日：2005-01-11
申请号：US09266870
申请日：1999-03-12
申请人： Teruyuki Ohtani , Nobuhiro Saito , Takeyoshi Nakamura , Takashi Idegomori , Kiyonobu Mizoue , Yoshiyuki Fujikawa
发明人： Teruyuki Ohtani , Nobuhiro Saito , Takeyoshi Nakamura , Takashi Idegomori , Kiyonobu Mizoue , Yoshiyuki Fujikawa
IPC分类号： B22D11/04 , B22D11/07 , B22D11/115 , B22D27/02
CPC分类号： B22D11/07 , B22D11/0401 , B22D11/115
摘要： An ingot I made of a light alloy is produced using a continuous casting apparatus including a cylindrical water-cooled casting mold which is disposed immediately below a spout having an upward-turned molten metal receiving port and a downward-turned molten metal outlet, and which has an inside radius r1 larger than an inside radius r2 of the molten metal outlet, and lubricating oil discharge passages provided below the spout to supply a lubricating oil to between the water-cooled casting mold 13 and a molten metal m brought into contact with the water-cooled casting mold. In this production, a lubricating oil having a vaporization rate of 30% or more at 300° is used, and an annular gas accumulation for spacing the molten metal apart from outlets of the lubricating oil discharge passages is defined below an annular protrusion of the spout by vaporization of the lubricating oil. Thus, it is possible to avoid the generation of a casting skin failure in a light alloy ingot due to the outlets of the lubricating oil discharge passages.
摘要翻译： 使用一种连续铸造设备制造出由轻合金制成的锭I，该连续铸造设备包括一个圆柱形水冷铸造模具，该铸造模具设置在具有向上转动的熔融金属接收口和向下转动的熔融金属出口的喷嘴的正下方， 具有比熔融金属出口的内半径r2大的内径r1，以及设置在喷口下方的润滑油排出通道，用于向水冷铸塑13和与之接触的熔融金属m之间提供润滑油 水冷铸造模具。 在该生产中，使用在300℃下具有30％以上的蒸发率的润滑油，并且将用于将熔融金属与润滑油排出通道的出口分开的环状气体积聚限定在喷口的环状突起的下方 通过润滑油的蒸发。 因此，可以避免由于润滑油排出通道的出口而在轻合金锭中产生铸件表皮破坏。
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公开(公告)号：US06397925B1
公开(公告)日：2002-06-04
申请号：US09257247
申请日：1999-02-25
IPC分类号： B22D2702
CPC分类号： B22D11/115 , B22D11/0401
摘要： An agitated continuous casting apparatus includes a spout having an upward-turned molten metal receiving port and a downward-turned molten metal outlet, a cylindrical water-cooled casting mold disposed immediately below the spout, and an agitator for applying an electromagnetic agitating force to the molten metal in the spout. The agitator has a function to form, in the spout, an upper area for moving the molten metal in a substantially radiate direction, and a lower area for rotating the molten metal in a circumferential direction. An upper area forming portion of an inner peripheral surface of the spout is formed into a tapered shape with its inside diameter gradually increased from its upper peripheral edge toward its lower peripheral edge. Thus, the molten metal moved in the substantially radiate direction to collide against the upper area forming portion can be moved toward the lower area, and crystallized products having a higher melting point in the molten metal can be spheroidized and collected into an outer periphery of a continuous casting material, and a shape retention effect of the crystallized products can be utilized. Therefore, the continuous casting material has a good rheologic property and an excellent shape maintaining property in its semi-molten state.
摘要翻译： 搅拌式连续铸造设备包括具有向上转动的熔融金属接收口和向下转动的熔融金属出口的出口，设置在出口正下方的圆柱形水冷铸造模具，以及用于向该浇口施加电磁搅拌力的搅拌器 喷嘴中的熔融金属。 搅拌器具有在喷口中形成用于沿大致辐射方向移动熔融金属的上部区域和用于沿周向旋转熔融金属的下部区域的功能。 喷嘴的内周面的上部区域形成部形成为锥形，其内径从其上周缘向下周缘逐渐增大。 因此，沿着基本上辐射的方向移动的熔融金属可以向上部区域形成部分移动，熔融金属中具有较高熔点的结晶产物可被球化并收集在 可以利用连续铸造材料和结晶物的形状保持效果。 因此，连续铸造材料在半熔融状态下具有良好的流变性和良好的保形性。
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公开(公告)号：US06435263B1
公开(公告)日：2002-08-20
申请号：US09276691
申请日：1999-03-26
IPC分类号： B22D1100
摘要： When a continuous casting is carried out while applying an electromagnetic agitating force to a molten metal of an aluminum alloy composition, the molten metal of the aluminum alloy composition has an Fe content in a range of 0.75% by weight ≦Fe
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公开(公告)号：US5925199A
公开(公告)日：1999-07-20
申请号：US755296
申请日：1996-11-22
申请人： Haruo Shiina , Nobuhiro Saito , Takeyoshi Nakamura
发明人： Haruo Shiina , Nobuhiro Saito , Takeyoshi Nakamura
IPC分类号： B22D18/02 , B22D17/00 , B22D17/30 , B22D27/09 , C22B9/16 , C22C1/00 , C22C1/02 , C22C21/02 , B22D27/02 , B22D27/04 , C22F1/00
CPC分类号： C22C1/005 , B22D17/007 , B22D17/30 , Y10S164/90
摘要： Solid and liquid phases coexist in a semi-molten casting material. A plurality of composite-solid phases having liquid and solid phase regions and a plurality of single-solid phases exist as the solid phases in a mixed state in an outer layer portion of the semi-molten casting material. If the sectional area of the solid phase region is represented by A, and the sectional area of the solid phase region is represented by B in one of the composite-solid phases, the liquid phase enclosure rate P of the composite-solid phase is defined as being represented by P={B/(A+B)}.times.100 (%). The liquid phase enclosure rate P of the single-solid phase is equal to 0 (%). When two groups are selected from a class of the solid phases, for example, by first and second straight lines so as to include a plurality of the solid phases, average values M.sub.1 and M.sub.2 of liquid phase enclosure rates of, for example, six solid phases in each of the first and second groups are represented by M.sub.1 =(P.sub.1 +P.sub.2 - - - +P.sub.5 +P.sub.6)/6 and M.sub.2 =(P.sub.7 +P.sub.8 - - - +P.sub.11 +P.sub.12)/6, and an average value M.sub.M of the average values M.sub.1 and M.sub.2 is set in a range of M.sub.M .gtoreq.20%. This inhibits the flow-out of the liquid phases from the outer layer portion in the thixocast semi-molten casting material.
摘要翻译： 固体和液相在半熔融铸造材料中共存。 在半熔融铸造材料的外层部分中，以混合状态存在多个具有液相和固相区域以及多个单相固相的复相固相。 如果固相区域的截面积由A表示，并且固相区域的截面积在复合固相之一中由B表示，则复合固相的液相封闭率P被定义 由P = {B /（A + B）}×100（％）表示。 单相固相的液相封闭率P等于0（％）。 当从一类固相中选择两组时，例如通过第一和第二直线选择包括多个固相，液相封装速率的平均值M1和M2例如为六个固体 第一组和第二组中的每一个的相位由M1 =（P1 + P2 - - + P5 + P6）/ 6和M2 =（P7 + P8 - - + P11 + P12）/ 6表示，平均值 将平均值M1和M2的MM设置在MM> / = 20％的范围内。 这就抑制了在thixocast半熔融铸造材料中从外层部分流出的液相。
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5.发明授权
公开(公告)号：US5993572A
公开(公告)日：1999-11-30
申请号：US728435
申请日：1996-10-09
CPC分类号： C22C1/005
摘要： In a thixocasting process, the following steps are used: a step of subjecting, to a heating treatment, an Al-Si based alloy material having a hypo eutectic crystal composition and a characteristic that a first angled endothermic section appearing due to the melting of a eutectic crystal and a second angled endothermic section appearing due to the melting of a component having a melting point higher than a eutectic point exist in a differential calorimetric curve, thereby preparing a semi-molten Al-Si based alloy material having solid and liquid phases coexisting therein; a step of pouring the semi-molten Al-Si based alloy material into a cavity in a casting mold under pressure; and a step of solidifying the semi-molten Al-Si based alloy material under pressure. When the temperature of a rise-start point in the first angled endothermic section is represented by T.sub.1, and the temperature of a drop-end point the first angled endothermic sections is represented by T.sub.2, the casting temperature T for the semi-molten Al-Si based alloy material is set in a range of T.sub.1 .ltoreq.T.ltoreq.T.sub.2. Thus, the fine precipitation of a primary crystal Si phase can be realized to provide an increase in strength of an aluminum alloy cast product.
摘要翻译： 在触媒处理中，使用以下步骤：对具有低共晶组成的Al-Si系合金材料进行加热处理的步骤，以及由于熔融而形成的第一成角度的吸热部 由于熔点高于共晶点的熔点高于共晶点而出现的共晶晶体和第二倾斜的吸热部分存在于差示热量曲线中，从而制备具有固相和液相的半熔融Al-Si基合金材料共存 其中 将半熔融的Al-Si基合金材料在压力下浇注到铸模中的空腔中的步骤; 以及在压力下使半熔融Al-Si系合金材料凝固的工序。 当第一倾斜吸热部分中的起始点的温度由T1表示，并且下降端点的温度将第一倾斜吸热部分表示为T2时，半熔融Al- Si基合金材料设定在T1
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公开(公告)号：US6053997A
公开(公告)日：2000-04-25
申请号：US956188
申请日：1997-10-22
CPC分类号： B22D17/007 , C22C1/005 , C22C21/02 , C22C21/14 , Y10S164/90
摘要： In carrying out of a thixocasting process, a material in a semi-molten state is produced by heating an aluminum alloy material which has a thermal characteristic that a first angled endothermic section generated by the melting of a eutectic crystal and a second angled endothermic section generated by the melting of a component having a melting point higher than an eutectic point exist in a differential calorimetric curve. A start point of a primary pressing stage is established at a point when the temperature T of the material is in a range of T.sub.1
摘要翻译： 在进行触媒处理的过程中，通过加热铝合金材料来制造半熔融状态的材料，所述铝合金材料具有通过共晶晶体熔化产生的第一倾斜的吸热部分和产生的第二成角度的吸热部分的热特性 通过熔点高于共晶点的组分的熔融存在于差示量热曲线中。 在材料的温度T在第一角度吸热中的起始点的温度T1之间的关系中，在T1
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公开(公告)号：US5394931A
公开(公告)日：1995-03-07
申请号：US119066
申请日：1993-11-08
申请人： Haruo Shiina , Nobuhiro Saito , Takeyoshi Nakamura
发明人： Haruo Shiina , Nobuhiro Saito , Takeyoshi Nakamura
CPC分类号： B22D17/007 , Y10S164/90
摘要： A process for producing an aluminum-based alloy cast product, includes the steps of: preparing a casting material having an aluminum-based hypo-eutectic alloy composition with solid and liquid phases coexisting therein; and subjecting the casting material to a casting under pressure. At this casting step, the casting material is passed through a gate in a casting mold under conditions of a viscosity .mu. in a range of 0.1 Pa.multidot.sec.ltoreq..mu..ltoreq.2,000 Pa.multidot.sec and a Reynolds number in a range of Re.ltoreq.1,500.
摘要翻译： PCT No.PCT / JP93 / 00030 Sec。 371日期：1993年11月8日 102（e）日期1993年11月8日PCT提交1993年1月12日PCT公布。 公开号WO / 9313895 日期：1993年7月22日。一种铝基合金铸造产品的制造方法，包括以下步骤：制备具有固相和液相共存的铝基低共熔合金组合物的铸造材料; 并在压力下对铸造材料进行铸造。 在该铸造步骤中，铸造材料通过铸模中的浇口，其粘度μ在0.1Pa·s·秒-2000 Paxsec的范围内，并且在Re的范围内的雷诺数， 1,500。
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8.发明授权Alloy material for thixocasting, process for preparing semi-molten alloy material for thixocasting and thixocasting process 失效用于触媒的合金材料，用于制备用于触变和触变过程的半熔融合金材料的方法
公开(公告)号：US5849115A
公开(公告)日：1998-12-15
申请号：US861265
申请日：1997-05-21
CPC分类号： C22C1/005 , G01N33/20 , Y10S164/90
摘要： A differential thermal analysis thermograph for a thixocasting aluminum alloy material is such that, a relationship, E.sub.1 >E.sub.2, is established between a peak value E.sub.1 of a first angled endothermic section generated by eutectic melting and a peak value E.sub.2 of a second angled endothermic section generated by melting of an element having a melting point higher than the eutectic point. Thus, a liquid phase produced by the eutectic melting has a large latent heat due to the fact that the peak value E.sub.1 of the first angled endothermic section is larger than the peak value E.sub.2 of the second angled endothermic section in a semi-molten eutectic aluminum alloy material derived from the thixocasting aluminum alloy material. As a result, in a solidification step of the thixocasting process, a liquid phase produced by the eutectic melting is sufficiently fed around a solid phase in response to the solidification and shrinkage of the solid phase, and then solidified. Thus, it is possible to produce a casting free from defects such as voids on the order of a micron.
摘要翻译： 用于触媒铝合金材料的差示热分析热成像仪是这样的，即通过由共晶熔融产生的第一倾斜吸热部分的峰值E1与第二成角度吸热部分的峰值E2之间建立关系E1> E2 通过熔点高于共晶点的熔点而产生。 因此，由于第一成角度吸热部的峰值E1大于半熔融共晶铝中的第二倾斜吸热部的峰值E2，所以由共晶熔融产生的液相具有大的潜热 衍生自thixocasting铝合金材料的合金材料。 结果，在固化步骤中，通过共晶熔融产生的液相，以固相的固相和收缩为固相充分地进料，然后固化。 因此，可以生产没有诸如微米级的空隙的缺陷的铸件。
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公开(公告)号：US5787961A
公开(公告)日：1998-08-04
申请号：US543196
申请日：1995-10-13
CPC分类号： B22D17/007 , C22C1/005 , C22C21/02 , C22C21/14 , Y10S164/90
摘要： In carrying out of a thixocasting process, a material in a semi-molten state is produced by heating an aluminum alloy material which has a thermal characteristic that a first angled endothermic section generated by the melting of a eutectic crystal and a second angled endothermic section generated by the melting of a component having a melting point higher than a eutectic point exist in a differential calorimetric curve. A start point of a primary pressing stage is established at a point when the temperature T of the material is in a range of T.sub.1
摘要翻译： 在进行触媒处理的过程中，通过加热铝合金材料来制造半熔融状态的材料，所述铝合金材料具有通过共晶晶体熔化产生的第一倾斜的吸热部分和产生的第二成角度的吸热部分的热特性 通过熔点高于共晶点的组分的熔融存在于差示量热曲线中。 在材料的温度T在第一角度吸热中的起始点的温度T1之间的关系中，在T1
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10.发明授权
公开(公告)号：US5198167A
公开(公告)日：1993-03-30
申请号：US429839
申请日：1989-10-31
申请人： Tohru Ohta , Akimasa Daimaru , Masao Ichikawa , Hideyuki Fujishiro , Ryuichi Kubota , Takeyoshi Nakamura , Hisayoshi Harada , Hirotaka Koshitani , Tatsuya Suzuki , Teruo Hoshino
发明人： Tohru Ohta , Akimasa Daimaru , Masao Ichikawa , Hideyuki Fujishiro , Ryuichi Kubota , Takeyoshi Nakamura , Hisayoshi Harada , Hirotaka Koshitani , Tatsuya Suzuki , Teruo Hoshino
CPC分类号： B29C70/14 , B29C43/14 , C04B35/80 , D21J3/00 , B29C2791/001
摘要： In a process for molding a fiber molding for a fiber-reinforced composite material with short fibers oriented in one direction, a slurry molding material having short fibers dispersed in a liquid is used, and pressing forces are applied to the molding material from two directions substantially perpendicular to each other within a mold, while removing the liquid.
摘要翻译： 在将纤维增强复合材料的纤维增强复合材料成形为一个方向的纤维增强复合材料的成型方法中，使用具有分散在液体中的短纤维的浆料成型材料，并且将挤压力基本上从两个方向施加到成型材料上 在模具内相互垂直，同时去除液体。
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