公开(公告)号：US07156437B2

公开(公告)日：2007-01-02

申请号：US10904007

申请日：2004-10-19

申请人： Glenn A Cowelchuk ,  Todd L DePue ,  David Dooley ,  Michael J Hier ,  Randy S Reed

发明人： Glenn A Cowelchuk ,  Todd L DePue ,  David Dooley ,  Michael J Hier ,  Randy S Reed

IPC分类号： B60R13/02 ,  B60R13/04 ,  B60R21/04

CPC分类号： B60R13/02 ,  B60R13/0243 ,  B60R2013/0281

摘要： The present invention provides for an improved trim part, e.g. a bolster or trim plate, with integrated appliqué for use in a trim assembly, and to a continuous two-shot molding operation that may be performed utilizing a single mold assembly. In an exemplary embodiment, the trim part, i.e. a bolster, includes a substrate formed by injecting a first material into a first shot mold cavity in a first shot of a molding operation. An appliqué is provided in a second shot mold cavity then a cover is formed between the substrate and appliqué by injecting into a mold chamber a second foamed material in a second shot of the molding operation. The formed cover is integrally molded to at least a portion of the substrate and the appliqué to form a trim part with integrated appliqué.

摘要翻译： 本发明提供了一种改进的装饰部件，例如， 垫子或装饰板，具有用于装饰组件的集成贴布，以及可以使用单个模具组件执行的连续两次模制操作。 在一个示例性实施例中，修剪部分，即摇枕，包括通过在模制操作的第一次射出中将第一材料注入第一射出模腔而形成的基底。 在第二注射模腔中提供贴布，然后通过在模制操作的第二次注射中将第二泡沫材料注入模腔中，在衬底和贴布之间形成盖。 形成的盖整体模制到基底和贴布的至少一部分上以形成具有集成贴布的修剪部分。

公开(公告)号：US07478854B2

公开(公告)日：2009-01-20

申请号：US10904011

申请日：2004-10-19

申请人： Glenn A Cowelchuk ,  Todd L DePue ,  David Dooley ,  Michael J Hier ,  Randy S Reed

发明人： Glenn A Cowelchuk ,  Todd L DePue ,  David Dooley ,  Michael J Hier ,  Randy S Reed

IPC分类号： B60J7/00

CPC分类号： B29C45/1676 ,  B29C44/086 ,  B29C45/045 ,  B29C45/1628 ,  B29C45/1635 ,  B29K2105/04 ,  B29L2031/3029 ,  B60R13/02

摘要： The present invention provides for an improved trim part, such as an automotive handle, with a soft feel, for use in a trim assembly, and to a continuous two-shot molding operation that may be continuously performed utilizing a single mold assembly. In an exemplary embodiment, an automotive handle includes a substrate formed by injecting a first material into a first shot mold cavity in a first shot of a molding operation. A handle cover is molded to at least a portion of the substrate by injecting into a mold chamber a second foamed material in a second shot of the molding operation to provide the handle with a soft feel. The second foamed material includes a foamed material that produces a soft, outer skin and a light, cellular inner core such that when a force is applied to the cover, the skin will deform and compress the inner core, providing a soft-touch feel to the handle.

摘要翻译： 本发明提供了一种改进的装饰部件，例如具有柔软手感的汽车手柄，用于装饰组件，以及可以使用单个模具组件连续执行的连续双成型模制操作。 在示例性实施例中，汽车手柄包括通过在模制操作的第一次射击中将第一材料注入第一射出模腔中而形成的基底。 通过在模制操作的第二次注射中将第二泡沫材料注入到模具室中，将手柄盖模制到基底的至少一部分，以向手柄提供柔软的手感。 第二泡沫材料包括发泡材料，其产生柔软的外皮和轻的细胞内芯，使得当力施加到盖时，皮肤将变形并压缩内芯，从而提供柔软的触感 手柄。

公开(公告)号：US07192074B2

公开(公告)日：2007-03-20

申请号：US10904433

申请日：2004-11-10

申请人： Todd L DePue ,  David Dooley ,  Randy S Reed ,  Glenn A Cowelchuk ,  Michael J Hier

发明人： Todd L DePue ,  David Dooley ,  Randy S Reed ,  Glenn A Cowelchuk ,  Michael J Hier

IPC分类号： B60N3/12

CPC分类号： B60R7/046 ,  B60R7/04

摘要： An automotive assembly having an integrated spring mechanism. The assembly includes a first member and a second member pivotally coupled to the first member and moveable between a first and second position with respect to the first member. The assembly further includes a resilient element integrally molded with one of the first and second members. The resilient element includes an extension portion having a free end that is coupled to the other one of the first and second members. The extension portion imposes a force on the second member to bias the second member in at least one direction. A method of making the assembly includes a two shot molding process where the one of the first and second members is formed in a first shot of the molding operation and the resilient element is integrally molded thereto in the second shot of the molding operation.

摘要翻译： 具有集成弹簧机构的汽车组件。 组件包括第一构件和枢转地联接到第一构件的第二构件，并且可相对于第一构件在第一和第二位置之间移动。 组件还包括与第一和第二构件之一整体模制的弹性元件。 弹性元件包括具有联接到第一和第二构件中的另一个的自由端的延伸部分。 延伸部分在第二构件上施加力以沿至少一个方向偏压第二构件。 制造组件的方法包括双成型模制工艺，其中第一和第二构件中的一个在模制操作的第一次冲压中形成，并且弹性元件在模制操作的第二次模中一体地模制在其上。

公开(公告)号：US07108312B2

公开(公告)日：2006-09-19

申请号：US10904409

申请日：2004-11-09

申请人： Glenn A Cowelchuk ,  David Dooley ,  Michael J Hier ,  Todd L DePue ,  Randy S Reed

发明人： Glenn A Cowelchuk ,  David Dooley ,  Michael J Hier ,  Todd L DePue ,  Randy S Reed

IPC分类号： B60J5/00

CPC分类号： B60R21/04 ,  B29C44/086 ,  B29C45/1676 ,  B29K2105/04 ,  B29L2031/3026 ,  B60N2/7017 ,  B60N2/78 ,  B60R21/0428

摘要： A door trim panel for a door frame of a motor vehicle. The door trim panel includes a main body portion adapted to be removably secured to the door frame and a bolster removably secured to the main body portion. The bolster covers an access opening in the main body portion. The bolster includes a substrate having a bolster portion integrally formed with an armrest portion. A cover is integrally molded with the substrate and includes a first portion overlying the bolster portion and having a first thickness, and a second portion overlying the armrest portion and having a second thickness greater than the first thickness to provide a softer feel. The bolster may be made in a two shot molding process with the substrate being formed in the first shot of the molding process and the multi-feel cover being formed in the second shot of the molding process.

摘要翻译： 用于机动车辆门框的门装饰板。 门装饰板包括适于可移除地固定到门框的主体部分和可移除地固定到主体部分的撑杆。 枕头覆盖主体部分中的进入开口。 枕垫包括具有与扶手部分整体形成的枕垫部分的基底。 盖与基底整体模制，并且包括覆盖在枕垫部分上并且具有第一厚度的第一部分和覆盖在扶手部分上并且具有大于第一厚度的第二厚度以提供更柔软手感的第二部分。 枕头可以在双成型模制工艺中制成，其中基材在模制过程的第一次成型中形成，并且多层盖在成型工艺的第二次成型中形成。

公开(公告)号：US07458631B2

公开(公告)日：2008-12-02

申请号：US10904008

申请日：2004-10-19

申请人： Glenn A Cowelchuk ,  Todd L DePue ,  David Dooley ,  Michael J Hier ,  Randy S Reed

发明人： Glenn A Cowelchuk ,  Todd L DePue ,  David Dooley ,  Michael J Hier ,  Randy S Reed

IPC分类号： B31F1/00

CPC分类号： B29C44/086 ,  B60N2/78

摘要： The present invention provides for an improved armrest with a soft feel for use in a trim assembly, and to a continuous two-shot molding operation that may be continuously performed utilizing a single mold assembly. In an exemplary embodiment, a trim assembly includes an integrated armrest formed by injecting a first material into a first shot mold cavity in a first shot of a molding operation. An armrest cover is molded to at least a portion of the armrest by injecting into a mold chamber a second foamed material in a second shot of the molding operation to provide the armrest with a soft feel. The second foamed material includes a foamed material that produces a soft, outer skin and a light, cellular inner core such that when a force is applied to the cover, the skin will deform and compress the inner core, providing a soft-touch feel to the armrest.

摘要翻译： 本发明提供了一种用于装饰组件的具有柔软手感的改进的扶手，以及可以使用单个模具组件连续执行的连续双重成型操作。 在示例性实施例中，装饰组件包括通过在模制操作的第一次射出中将第一材料注入第一射出模腔而形成的集成扶手。 在成型操作的第二次射击中，通过在模具室中注入第二泡沫材料，将扶手盖模制到至少一部分扶手上，从而为扶手提供柔软的感觉。 第二泡沫材料包括发泡材料，其产生柔软的外皮和轻的细胞内芯，使得当力施加到盖时，皮肤将变形并压缩内芯，从而提供柔软的触感 扶手

公开(公告)号：US07458604B2

公开(公告)日：2008-12-02

申请号：US10904032

申请日：2004-10-20

申请人： Michael J Hier ,  Glenn A Cowelchuk ,  Randy S Reed ,  David Dooley ,  Todd L DePue

发明人： Michael J Hier ,  Glenn A Cowelchuk ,  Randy S Reed ,  David Dooley ,  Todd L DePue

IPC分类号： B60R21/20

CPC分类号： B60R21/2165 ,  B29C45/045 ,  B29C45/1628 ,  B29L2031/3008 ,  B29L2031/3014 ,  B60R21/21 ,  B60R21/213 ,  B60R21/21656

摘要： An automotive trim assembly adapted to have an airbag deploy through the trim assembly includes a substrate with a deployment door integrally molded with the substrate and having a front surface adapted to face the interior of the automobile and a back surface opposite the front surface. The airbag is adapted to be stored behind the deployment door, which is adapted to open when the airbag is deployed. A cover is molded onto at least a portion of the substrate and deployment door and includes an inner and outer layer of a polymer material having a substantially non-cellular structure and an inner core having a cellular structure positioned between the inner and outer layers. The cover is adapted to keep the door attached to the trim assembly when the airbag is deployed.

摘要翻译： 适于具有通过装饰组件展开的气囊的汽车装饰组件包括具有与基板整体成型的展开门的基板，并具有适于面向汽车内部的前表面和与前表面相对的后表面。 该安全气囊适于储存在展开门后面，适于在展开气囊时打开。 盖子被模制到基板和展开门的至少一部分上，并且包括具有基本上非多孔结构的聚合物材料的内层和外层，以及具有定位在内层和外层之间的多孔结构的内芯。 当安全气囊展开时，盖适于将门保持在装饰组件上。

公开(公告)号：US07090284B2

公开(公告)日：2006-08-15

申请号：US10710655

申请日：2004-07-27

申请人： Glenn A Cowelchuk ,  Randy S Reed ,  Michael P Schoemann ,  John D Youngs

发明人： Glenn A Cowelchuk ,  Randy S Reed ,  Michael P Schoemann ,  John D Youngs

IPC分类号： B60J5/00 ,  B62D25/14

CPC分类号： B60R13/02 ,  B60R13/0243 ,  B60R2013/0287

摘要： An interior trim assembly comprises a substrate member forming at least a part of the structural support of the trim assembly and having a front surface adapted to face the interior of the automobile and a back surface adapted to face opposite the front surface. The substrate member includes a connecting member integrally molded with the substrate member and having an aperture formed therethrough. A grommet is integrally molded in the aperture. Preferably, the substrate member has a hardness and the grommet has a hardness that is relatively lower than the hardness of the substrate member. A two-shot molding process may be used to make the trim assembly with the substrate member and connecting member being formed in the first shot and the grommet being formed in the second shot.

摘要翻译： 内部装饰组件包括形成装饰组件的结构支撑件的至少一部分的基底构件，并且具有适于面向汽车内部的前表面和适于面向相对于前表面的后表面。 衬底构件包括与衬底构件一体模制并具有穿过其形成的孔的连接构件。 孔眼整体模制在孔中。 优选地，基板部件具有硬度，并且索环具有比基板部件的硬度相对低的硬度。 可以使用双射模制工艺来制造装配组件，其中衬底构件和连接构件形成在第一射击中，并且护环在第二射击中形成。