Abstract:
A gas turbine engine assembly according to an example of the present disclosure includes, among other things, an endwall having a first material composition, an airfoil extending in a radial direction from the endwall, and a cupped contour of a second material composition that is formed on the endwall to define a cooling chamber, the first material composition different than the second material composition. A method of forming an endwall is also disclosed.
Abstract:
A mold for manufacturing a casted workpiece is, at least in-part, manufactured utilizing an additive manufacturing process. The mold may have a core having non-line-of-sight features that are additively manufactured and in contact with an outer shell of a wax mold and/or an outer shell of a casting mold of the mold. The outer shell of either the wax or casting molds may also be additively manufactured, and the shell of the casting mold may be additively manufactured as one unitary piece to the core.
Abstract:
A gas turbine engine assembly according to an example of the present disclosure includes, among other things, an endwall having a first material composition, an airfoil extending in a radial direction from the endwall, and a cupped contour of a second material composition that is formed on the endwall to define a cooling chamber, the first material composition different than the second material composition. A method of forming an endwall is also disclosed.
Abstract:
A cooling circuit for a gas turbine engine comprises a gas turbine engine component having a first portion connected to a second portion via a curved surface. An inlet is formed in or near one of the first and second portions to receive a cooling air flow. An outlet is formed in or near the other of the first and second portions to direct cooling flow along a surface of the gas turbine engine component. At least one cooling path extends between the inlet and the outlet and has at least one cooling path portion that conforms in shape to the curved surface. A gas turbine engine and a method of forming a cooling circuit for a gas turbine engine are also disclosed.
Abstract:
A gas turbine engine component includes a structure having a surface configured to be exposed to a hot working fluid. The surface includes a recessed pocket that is circumscribed by an overhang. At least one cooling groove is provided by the overhang.
Abstract:
An exemplary method of forming an endwall with a contour includes casting an endwall with at least one cooling channel having an opening from the endwall, and covering the opening with a cupped contour formed on the endwall. An exemplary gas turbine engine blade assembly includes an endwall with a plurality of cooling channels, an airfoil extending radially from the endwall to a tip, and a cupped contour formed on the endwall to provide a cooling chamber between the cupped contour and a radially facing surface of the endwall.
Abstract:
A cooling system integrated into a stator assembly of a gas turbine engine has an on-board injector or cooling nozzle located for cooling of a rotor assembly. The nozzle may be generally annular and may contain a plurality of pivoting airfoils circumferentially spaced from one-another for directing cooling air flow from the nozzle and generally toward a plurality of holes in a cover of the rotor assembly. The pivoting airfoils are adapted to move between a spoiled state where the mass flow of cooling air is reduced, and to an optimal state where the mass flow is increased. The system may further include a plurality of fixed airfoils in the nozzle with adjacent fixed airfoils defining a discharge orifice in the nozzle. Each one of the plurality of pivoting airfoils may be located in a respective discharge orifice.
Abstract:
An internally cooled component of a gas turbine engine is provided. The component may include a cooling passage at least partially defined by a first wall and a second wall with a first pedestal extending from the first wall to the second wall. The first pedestal may have a chevron geometry. A second pedestal may extend from the first wall to the second wall and also have a chevron geometry. A gap may be defined by the first pedestal and the second pedestal with the gap oriented between the first pedestal and the second pedestal.
Abstract:
A aerodynamic particle separator for an Additive Manufacturing System (AMS) has an air supply device to entrain a mixed powder in an airstream flowing through a housing. Each particle in the mixed powder is imparted with a momentum dependent upon the particle weight and size. Utilizing this momentum characteristic, the heavier particles are capable of crossing streamlines of the airstream at a bend portion of the housing and the lighter particles generally stay within the streamlines. Utilizing this dynamic characteristic, the particles of specific weight ranges are collected through respective offtake holes in the housing and controllably fed to a spreader of the AMS.
Abstract:
A gas turbine engine airfoil includes an airfoil structure including an exterior surface that is provided by an exterior wall that has a leading edge. A radially extending interior wall within the airfoil structure separates first and second radial cooling passages. The first cooling passage is arranged near the leading edge. A radially extending trench is in the leading edge. An impingement hole is provided in the interior wall and is configured to direct a cooling fluid from the second cooling passage to the first cooling passage and onto the exterior wall at the leading edge.