摘要:
In a foundry that produces a product family a system and method of reserving capacity for a pre-process order includes a plurality of products, a common pre-process operation and a plurality of distinct post-process operations corresponding to the products. When a pre-process order related to the pre-process operation from a customer is received, pre-process capacity and post-process operating capacity are reserved according to the pre-process order, and the pre-process capacity is provided for the pre-process. When a post-process order for a product corresponding to a specific post-process operation in the product family is received before a cutoff date, the reserved post-process operating capacity is provided for the corresponding post-process operation. If no post-process order is received before the cutoff date, the reserved post-process operating capacity is released as remnant supply. Other systems and methods are also provided.
摘要:
A system and method for control factor management for a work-in-process (WIP) in a production system. A plan engine is programmed to receive an order for a product, reserve a capacity for the order based on a capacity model that considers a plurality of capacity vectors, and generate a plan for the WIP of the order according to a control factor. A control factor management module adjusts the control factor of the plan engine according to a current value of the control factor in the production system, a target value of the control factor, and a priority of the WIP. Preferably, a control factor matrix of the product is provided in the control factor management module as a function of the current value of the control factor in the production system, the target value of the control factor, the priority of the WIP, and a target date of the order.
摘要:
A system and method for control factor management for a work-in-process (WIP) in a production system. A plan engine is programmed to receive an order for a product, reserve a capacity for the order based on a capacity model that considers a plurality of capacity vectors, and generate a plan for the WIP of the order according to a control factor. A control factor management module adjusts the control factor of the plan engine according to a current value of the control factor in the production system, a target value of the control factor, and a priority of the WIP. Preferably, a control factor matrix of the product is provided in the control factor management module as a function of the current value of the control factor in the production system, the target value of the control factor, the priority of the WIP, and a target date of the order.
摘要:
A process monitor system collects process execution status data such as work-in-process information from multiple manufacturing execution systems controlling multiple fabrication lines of factories of a firm. The process monitor system converts and encapsulates the process execution status data with a common standard formatting. The process execution status data is then published to subscribers of specific subjects of the process execution status data. The converted and encapsulated process execution status data is logged to a message ledger to certify publication and receipt by subscribers. A periodic diagnostic messaging or heartbeat is transmitted between elements processing and publishing the process execution status data to provide failure recovery. The elements processing and publishing the process execution status data are connected as a distributed queue of parallel process and have a designated scheduler to provide a balancing of loading.
摘要:
A new mechanism is provided that allows for changing the status of product in a product ordering an shipment system from products that is allocated to a customer to product that becomes available to potentially another customer. A Capacity Allocation Supported Demand (CASD) file is maintained that contains customer data and therewith, on a per customer basis, product source, a balance of product allocated to the customer and product data. At the time that an order is placed, this file is interrogated to determine if enough product is available for shipment. For instances where this is not the case, a rule based search is performed to locate product that can be allocated. An Available To Promise (ATP) file is instrumental in this search, a successful search is concluded with allocating the product to the customer order and updating the CASD and ATP files.
摘要:
A method and system is provided for dynamically coordinating one or more product orders with product parts progressing through a manufacturing process flow. After identifying a first order for generating one or more lots of parts for manufacturing a first product, wherein the first order identifies a predetermined base feature, one or more customer specific features, one or more order specific features, and the quantity of the first product, A smart code is assigned to the first order and the lots of parts, wherein the smart code identifies an association between the first order and the lots of parts. An analysis is then performed, based on the smart codes assigned thereto, to see whether one or more available lots of parts of a second order in production are ready to be converted to produce the first product. The smart code of the available lots is changed to the smart code of the first order if the available lots of the second order are chosen to be further processed for fulfilling the first order.
摘要:
A method and system is provided for dynamically coordinating one or more product orders with product parts progressing through a manufacturing process flow. After identifying a first order for generating one or more lots of parts for manufacturing a first product, wherein the first order identifies a predetermined base feature, one or more customer specific features, one or more order specific features, and the quantity of the first product, A smart code is assigned to the first order and the lots of parts, wherein the smart code identifies an association between the first order and the lots of parts. An analysis is then performed, based on the smart codes assigned thereto, to see whether one or more available lots of parts of a second order in production are ready to be converted to produce the first product. The smart code of the available lots is changed to the smart code of the first order if the available lots of the second order are chosen to be further processed for fulfilling the first order.