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公开(公告)号：US08492948B2
公开(公告)日：2013-07-23
申请号：US12909579
申请日：2010-10-21
CPC分类号： H02K3/522 , H02K2203/06 , H02K2203/12
摘要： An example end cap of a stator segment is provided for use in locating wires in a segmented stator assembly in desired positions. The end cap generally includes a body and an inboard wall. An identifier is defined by the inboard wall of the end cap for use in determining wire sizes to be used with the end cap. Terminal pockets are provided in the body for receiving the wires and making desired electrical connections, and steps located in the terminal pockets help secure the connectors in the terminal pockets. Plateaus, and troughs defined in the plateaus, are located outside the terminal pockets for use in trimming wires received in the terminal pockets as desired. And, retaining structures are located around the end cap to help with locating the wires in the desired positions.
摘要翻译： 定子段的示例性端盖被提供用于在分段的定子组件中将导线定位在所需位置。 端盖通常包括主体和内壁。 标识符由端盖的内壁限定，用于确定与端盖一起使用的导线尺寸。 端子袋设置在主体中用于接收电线并且形成所需的电连接，并且位于端子口中的台阶有助于将连接器固定在端子口中。 高原中定义的高原和槽位于终端口的外侧，用于根据需要在接收口袋中修剪接线。 并且，保持结构位于端盖周围，以帮助将电线定位在期望的位置。
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公开(公告)号：US20120098384A1
公开(公告)日：2012-04-26
申请号：US12909579
申请日：2010-10-21
IPC分类号： H02K3/50
CPC分类号： H02K3/522 , H02K2203/06 , H02K2203/12
摘要： An example end cap of a stator segment is provided for use in locating wires in a segmented stator assembly in desired positions. The end cap generally includes a body and an inboard wall. An identifier is defined by the inboard wall of the end cap for use in determining wire sizes to be used with the end cap. Terminal pockets are provided in the body for receiving the wires and making desired electrical connections, and steps located in the terminal pockets help secure the connectors in the terminal pockets. Plateaus, and troughs defined in the plateaus, are located outside the terminal pockets for use in trimming wires received in the terminal pockets as desired. And, retaining structures are located around the end cap to help with locating the wires in the desired positions.
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公开(公告)号：US20120098380A1
公开(公告)日：2012-04-26
申请号：US12909592
申请日：2010-10-21
申请人： William Wang , Paul G. Michaels , Brian P. Fogarty , J. Scott Rose , Donald R. Shaw , Jason J. Jurkowski
发明人： William Wang , Paul G. Michaels , Brian P. Fogarty , J. Scott Rose , Donald R. Shaw , Jason J. Jurkowski
CPC分类号： H02K3/522 , H02K1/148 , H02K15/0457 , H02K2203/06 , H02K2203/12
摘要： An example end cap of a stator segment is provided for use in locating wires in a segmented stator assembly in desired positions. The end cap generally includes a body and an inboard wall. An identifier is defined by the inboard wall of the end cap for use in determining wire sizes to be used with the end cap. Terminal pockets are provided in the body for receiving the wires and making desired electrical connections, and steps located in the terminal pockets help secure the connectors in the terminal pockets. Plateaus, and troughs defined in the plateaus, are located outside the terminal pockets for use in trimming wires received in the terminal pockets as desired. And, retaining structures are located around the end cap to help with locating the wires in the desired positions.
摘要翻译： 定子段的示例性端盖被提供用于在分段的定子组件中将导线定位在所需位置。 端盖通常包括主体和内壁。 标识符由端盖的内壁限定，用于确定与端盖一起使用的导线尺寸。 端子袋设置在主体中用于接收电线并且形成所需的电连接，并且位于端子口中的台阶有助于将连接器固定在端子口中。 高原中定义的高原和槽位于终端口的外侧，用于根据需要在接收口袋中修剪接线。 并且，保持结构位于端盖周围，以帮助将电线定位在期望的位置。
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公开(公告)号：US08736129B2
公开(公告)日：2014-05-27
申请号：US12909592
申请日：2010-10-21
申请人： William Wang , Paul G. Michaels , Brian P. Fogarty , J. Scott Rose , Donald R. Shaw , Jason J. Jurkowski
发明人： William Wang , Paul G. Michaels , Brian P. Fogarty , J. Scott Rose , Donald R. Shaw , Jason J. Jurkowski
CPC分类号： H02K3/522 , H02K1/148 , H02K15/0457 , H02K2203/06 , H02K2203/12
摘要： An example end cap of a stator segment is provided for use in locating wires in a segmented stator assembly in desired positions. The end cap generally includes a body and an inboard wall. An identifier is defined by the inboard wall of the end cap for use in determining wire sizes to be used with the end cap. Terminal pockets are provided in the body for receiving the wires and making desired electrical connections, and steps located in the terminal pockets help secure the connectors in the terminal pockets. Plateaus, and troughs defined in the plateaus, are located outside the terminal pockets for use in trimming wires received in the terminal pockets as desired. And, retaining structures are located around the end cap to help with locating the wires in the desired positions.
摘要翻译： 定子段的示例性端盖被提供用于在分段的定子组件中将导线定位在所需位置。 端盖通常包括主体和内壁。 标识符由端盖的内壁限定，用于确定与端盖一起使用的导线尺寸。 端子袋设置在主体中用于接收电线并且形成所需的电连接，并且位于端子口中的台阶有助于将连接器固定在端子口中。 高原中定义的高原和槽位于终端口的外侧，用于根据需要在接收口袋中修剪接线。 并且，保持结构位于端盖周围，以帮助将电线定位在期望的位置。
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公开(公告)号：USD660234S1
公开(公告)日：2012-05-22
申请号：US29377461
申请日：2010-10-21
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公开(公告)号：US07382075B2
公开(公告)日：2008-06-03
申请号：US11244350
申请日：2005-10-05
CPC分类号： H02K3/522 , H02K1/148 , H02K3/325 , Y10T29/49009
摘要： A stator for an electromagnetic machine includes a plurality of discrete and individually wound stator segments having end caps positioned on the segments. The end caps have legs for positioning the end cap on the segments with an interference fit. The end caps have angled surfaces to facilitate winding of wire on the segments. The end caps have male and female couplings that mate together to couple adjacent segments together. The end caps have fingers and slots for aligning the segments on substantially the same plane. The end caps have wire isolation features, including hooks, shelves and ledges, for separating the interconnect wires routed on the stator to electrically interconnect the segments. The segments include scalloped contours on their outer edges for draining oil, and the end caps have passages for draining oil.
摘要翻译： 一种用于电磁机器的定子包括多个离散且单独缠绕的定子段，其具有位于所述段上的端盖。 端盖具有用于将端盖定位在具有过盈配合的段上的腿。 端盖具有成角度的表面，以便于将线缠绕在段上。 端盖具有连接在一起以将相邻节段连接在一起的阳和阴联轴器。 端盖具有用于将片段在基本相同的平面上对准的手指和狭槽。 端盖具有电线隔离特征，包括钩，搁架和凸缘，用于分离在定子上布线的互连线，以电连接该段。 这些段在其外边缘上包括扇形轮廓，用于排出油，并且端盖具有用于排出油的通道。
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公开(公告)号：US20080296996A1
公开(公告)日：2008-12-04
申请号：US12193476
申请日：2008-08-18
CPC分类号： H02K3/522 , H02K1/148 , H02K3/325 , Y10T29/49009
摘要： A stator for an electromagnetic machine includes a plurality of discrete and individually wound stator segments having end caps positioned on the segments. The end caps have legs for positioning the end cap on the segments with an interference fit. The end caps have angled surfaces to facilitate winding of wire on the segments. The end caps have male and female couplings that mate together to couple adjacent segments together. The end caps have fingers and slots for aligning the segments on substantially the same plane. The end caps have wire isolation features, including hooks, shelves and ledges, for separating the interconnect wires routed on the stator to electrically interconnect the segments. The segments include scalloped contours on their outer edges for draining oil, and the end caps have passages for draining oil.
摘要翻译： 一种用于电磁机器的定子包括多个离散且单独缠绕的定子段，其具有位于所述段上的端盖。 端盖具有用于将端盖定位在具有过盈配合的段上的腿。 端盖具有成角度的表面，以便于将线缠绕在段上。 端盖具有连接在一起以将相邻节段连接在一起的阳和阴联轴器。 端盖具有用于将片段在基本相同的平面上对准的手指和狭槽。 端盖具有电线隔离特征，包括钩，搁架和凸缘，用于分离在定子上布线的互连线，以电连接该段。 这些段在其外边缘上包括扇形轮廓，用于排出油，并且端盖具有用于排出油的通道。
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公开(公告)号：US07586231B2
公开(公告)日：2009-09-08
申请号：US12193476
申请日：2008-08-18
CPC分类号： H02K3/522 , H02K1/148 , H02K3/325 , Y10T29/49009
摘要： A stator for an electromagnetic machine includes a plurality of discrete and individually wound stator segments having end caps positioned on the segments. The end caps have legs for positioning the end cap on the segments with an interference fit. The end caps have angled surfaces to facilitate winding of wire on the segments. The end caps have male and female couplings that mate together to couple adjacent segments together. The end caps have fingers and slots for aligning the segments on substantially the same plane. The end caps have wire isolation features, including hooks, shelves and ledges, for separating the interconnect wires routed on the stator to electrically interconnect the segments. The segments include scalloped contours on their outer edges for draining oil, and the end caps have passages for draining oil.
摘要翻译： 一种用于电磁机器的定子包括多个离散且单独缠绕的定子段，其具有位于所述段上的端盖。 端盖具有用于将端盖定位在具有过盈配合的段上的腿。 端盖具有成角度的表面，以便于将线缠绕在段上。 端盖具有连接在一起以将相邻节段连接在一起的阳和阴联轴器。 端盖具有用于将片段在基本相同的平面上对准的手指和狭槽。 端盖具有电线隔离特征，包括钩，搁架和凸缘，用于分离在定子上布线的互连线，以电连接该段。 这些段在其外边缘上包括扇形轮廓，用于排出油，并且端盖具有用于排出油的通道。
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9.发明授权Methods of stitching interconnecting wires on a stator to reduce phase-on-phase conditions 有权在定子上缝合互连线以减少相间条件的方法公开(公告)号：US07578047B2
公开(公告)日：2009-08-25
申请号：US11542033
申请日：2006-10-02
IPC分类号： H02K15/00
CPC分类号： H02K1/148 , H02K3/522 , Y10T29/49009 , Y10T29/49073 , Y10T29/49194 , Y10T29/49201 , Y10T29/5187
摘要： A method of stitching a plurality of interconnect wires on a stator of an electromagnetic machine is disclosed. The stator includes a plurality of discrete and individually wound stator segments having end caps positioned on the segments. The end caps have wire isolation features, including hooks, shelves and ledges, for separating the interconnect wires routed on the stator to electrically interconnect the segments. The method includes routing the interconnect wires between portions of the stator such that portions of the interconnect wires overlap and separating the overlapping portions in an axial direction with the wire isolation elements.
摘要翻译： 公开了一种在电磁机器的定子上拼接多条互连线的方法。 定子包括多个离散和单独缠绕的定子段，其具有位于段上的端盖。 端盖具有电线隔离特征，包括钩，搁架和凸缘，用于分离在定子上布线的互连线，以电连接该段。 该方法包括将互连线路布置在定子的部分之间，使得互连线的部分重叠并且沿轴向方向与线隔离元件分离重叠部分。
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公开(公告)号：US07111380B2
公开(公告)日：2006-09-26
申请号：US10427450
申请日：2003-04-30
CPC分类号： H02K15/095 , H02K1/148 , H02K3/522 , H02K2203/06 , H02K2203/12 , Y10T29/49 , Y10T29/49009 , Y10T29/49078 , Y10T29/53143 , Y10T29/53196
摘要： A stator assembly that may be rounded into an annular form is disclosed that includes a plurality of stator segments where each stator segment defines a yoke portion and a stator tooth and a containment structure configured to position the stator segments relative to one another such that the stator segments do not physically touch one another and such that no magnetic circuit between adjacent stator segments is formed. Also disclosed is a method for forming a segmented stator, involving the steps of positioning a plurality of stator segment in a containment structure such that no magnetic circuit between adjacent stator segments is formed, forming a winding coil about at least some of the stator segments; and deforming the containment structure to form an annular stator and to establish a magnetic circuit between adjacent stator segments.
摘要翻译： 公开了一种可以圆化成环形的定子组件，其包括多个定子段，其中每个定子段限定了轭部分和定子齿，以及容纳结构，其构造成使定子段相对于彼此定位，使得定子 片段彼此没有物理接触，从而形成相邻定子片段之间的磁路。 还公开了一种用于形成分段定子的方法，包括以下步骤：将多个定子段定位在容纳结构中，使得相邻的定子段之间不产生磁路，形成围绕至少一些定子段的绕组线圈; 并使容纳结构变形以形成环形定子并在相邻的定子段之间建立磁路。
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