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公开(公告)号：US4621675A
公开(公告)日：1986-11-11
申请号：US753815
申请日：1985-07-09
IPC分类号： B22D11/06
CPC分类号： B22D11/0691
摘要： Process and apparatus for continuous casting in a twin-belt casting machine in which the moving side dams are guided along opposite sides of the moulding cavity by guide device extending along beside the respective moving side dams, and the moving side dams are cooled by cooling fluid circulated in at least a part of the guide device and applied directly to the moving side dams. The moving side dams are cooled by cooling fluid sprayed through orifices in the guide device directly onto the moving side dams along at least a part of the downstream zone of the moulding cavity. During movement of the side dams along the moulding cavity from its entrance to its exit, they pass successively through a first (or upstream) zone in which they face molten metal and through a second (or downstream) zone in which they face solidified metal. The cooling fluid is sprayed directly onto the moving side dams only in this second zone. The first zone occupies from approximately 3/10ths to approximately 1/2 of the overall length of the moulding cavity, and the second zone occupies the remainder. The cooling fluid is advantageously sprayed directly toward the side dam for providing very effective cooling action, and this cooling fluid is aimed in a downstream direction that forms an acute angle with the moving direction of the side dam. Preferably this acute angle is in the range from approximately 20.degree. to approximately 50.degree. for propelling the cooling fluid downstream away from the first zone, and preferably the cooling fluid is water.
摘要翻译： 在双带铸造机中连续铸造的工艺和装置，其中通过沿着相应的移动侧坝旁边延伸的导向装置，移动侧坝沿着模腔的相对侧被引导，并且移动侧坝被冷却流体 在导向装置的至少一部分中循环并直接施加到移动侧坝。 移动侧坝体通过沿导向装置中的孔喷射的冷却流体沿着模腔的下游区域的至少一部分直接地喷射到移动侧坝上。 在侧坝沿着模腔从其入口到其出口运动期间，它们依次通过它们面对熔融金属的第一（或上游）区域并通过它们面对固化金属的第二（或下游）区域。 冷却液仅在该第二区域直接喷洒到移动侧坝上。 第一区域占据模腔整体长度的大约3/10至大约1/2，第二区域占据其余部分。 冷却流体有利地直接朝向侧坝喷射以提供非常有效的冷却作用，并且该冷却流体朝向与侧坝的移动方向形成锐角的下游方向瞄准。 优选地，该锐角在大约20°至大约50°的范围内，用于将冷却流体从第一区域下游推进，优选地，冷却流体是水。
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公开(公告)号：US3955615A
公开(公告)日：1976-05-11
申请号：US522334
申请日：1974-11-11
IPC分类号： B22D11/06
CPC分类号： B22D11/066
摘要： Improved casting side dam apparatus for use in twin-belt continuous metal casting machines is described particularly adapted for casting rectangular copper bar providing a casting speed almost double that obtained in prior twin-belt machines and a damblock lifetime which is more than doubled, while producing a more homogeneous and symmetrical casting structure. The side dams are formed by stringing slotted damblocks along the entire length of a flexible metal strap, except for end portions of the strap. An end-to-end weld forms an endless strap loop of accurately predetermined length, and special damblocks having two mating interlocking halves are inserted into the remaining space along the strap, whereby all blocks are free to slide on the strap but with little cumulative space between blocks, which are preferably made of a bronze alloy presenting better resistance to heat cracking and higher heat conductivity than in previous damblocks. During return travel from the output end of the machine to the input, the side dams are passed by tension apparatus which deflects them along a smoothly curved arc convex toward the interior of the side dam loop to take up any available slack, forcing the blocks tightly together in end abutting relationship along the casting zone, thus ensuring a cast product without burrs on the side surfaces. The damblocks are cooled by liquid sprays before re-entry into the machine.
摘要翻译： 描述了用于双带连续金属铸造机中的改进的铸造侧坝装置被特别适用于铸造矩形铜棒，其提供了在现有的双带机中获得的几乎两倍的铸造速度和超过一倍的阻挡寿命，同时生产 更均匀和对称的铸造结构。 侧坝通过沿柔性金属带的整个长度穿过开槽的阻挡块而形成，除了带的端部之外。 端对端焊接形成准确预定长度的环形带环，并且具有两个配合互锁半部的特殊阻挡块沿着带被插入到剩余空间中，由此所有块在带上自由滑动但具有很小的累积空间 在块之间，优选由青铜合金制成，其具有比先前的阻挡块更好的耐热裂纹性和更高的导热性。 在从机器的输出端到输入端的返回行驶期间，侧坝通过张紧装置通过，其沿着平滑弯曲的弧形凸起朝向侧坝环的内部偏转以占据任何可用的松弛，迫使块紧紧 一起沿着铸造区域的端部邻接关系，从而确保铸造产品在侧面上没有毛刺。 在重新进入机器之前，液体喷雾器将该阻塞物冷却。
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3.发明授权Belt back-up apparatus and coolant application means for twin-belt casting machines 失效带式备用装置和双带铸造机的冷却液施加装置
公开(公告)号：US3937274A
公开(公告)日：1976-02-10
申请号：US470214
申请日：1974-05-15
申请人： John M. A. Dompas
发明人： John M. A. Dompas
IPC分类号： B22D11/06
CPC分类号： B22D11/0677
摘要： In twin-belt casting machines for continuously casting molten metal improved belt back-up apparatus and coolant application means are provided. The front faces of the casting belts are held firmly against the moving edge dams by wide belt-supporting elements in the form of cylindrical collars on the back-up rollers or longitudinally extending fixed guide members engaging the reverse surfaces of the belts and positioned in alignment with the respective side dams and laterally spaced apart a distance no greater than the lateral spacing of the moving side dams. Nozzles are absent from the coolant supply means in the positions where the belt-supporting elements are engaging the reverse surfaces of the casting belts. The cylindrical collars may extend inwardly somewhat beyond the inner faces of the side dams and may have peripheral grooves therein for permitting liquid coolant to travel along the reverse surface of the casting belt through said grooves, with narrow fins on the back-up rollers for engaging and supporting the reverse surface of the casting belt between said cylindrical collars. The fixed guide members extend between the casting belt and the back-up rollers and are secured by lateral braces extending between the back-up rollers and have saddles therein for receiving journal portions of the rollers fitting in said saddles.
摘要翻译： 在用于连续铸造熔融金属的双带铸造机中，提供了改进的带式备用装置和冷却剂施加装置。 铸造带的前表面通过在支撑辊上的圆柱形的形式的宽带支撑元件牢固地保持抵靠在移动边缘坝上，或者纵向延伸的固定的引导构件接合带的反面并定位成对准 与相应的侧坝和横向间隔开不大于移动侧坝的横向间隔的距离。 在带支撑元件与铸造带的相反表面接合的位置处，冷却剂供给装置不存在喷嘴。 圆柱形凸缘可以向内稍微延伸超过侧挡板的内表面，并且可以在其中具有周边凹槽，以允许液体冷却剂沿着铸造带的反面通过所述凹槽行进，在支撑辊上具有窄的翅片，用于接合 并且在所述圆柱形套环之间支撑铸造带的反面。 固定的导向件在铸造带和支撑辊之间延伸，并且通过在支撑辊之间延伸的横向支架固定并且在其中具有鞍座以便接收装配在所述鞍座中的辊的轴颈部分。
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4.发明授权
公开(公告)号：US4586559A
公开(公告)日：1986-05-06
申请号：US774161
申请日：1985-09-06
CPC分类号： B22D11/066
摘要： An improved process and apparatus for casting a strip with laterally extending lugs by introducing molten metal at the inlet of a molding zone having a bottom and sidewalls, the bottom of the molding zone being formed by the upper surface of a moving endless belt and the sidewalls being formed by a first and second moving endless sidedam. The sidedams move with the belt from the inlet to the outlet of the molding zone and return from the outlet to the inlet. Each sidedam comprises an endless strap and a multiplicity of blocks strung thereon. Some of the blocks form lug molding pockets, the height of each pocket being lower than the height of the molding zone. A cast strip with laterally extending lugs is extracted at the outlet of the molding zone. The passage of lug molding pockets or blocks forming these pockets in each sidedam is detected. The difference between the temperatures of the first and the second sidedams is corrected so as to change the advancing speed of at least one of these dams, a warmer sidedam moving slower than a colder sidedam, if an unwanted lag is found between the molding pockets of the first sidedam and those of the second sidedam. The improvement comprises controlling the result of the correction measures by detecting the passage of the externally extending lugs in the cast product, modifying the correction as a function of the lug detection, and modifying the difference between the temperatures of the first and the second sidedams by use of cooling and heating units.
摘要翻译： 一种用于通过在具有底部和侧壁的模制区域的入口处引入熔融金属来浇铸具有横向延伸的凸耳的条带的改进的工艺和装置，模制区域的底部由移动的环形带的上表面和侧壁 由第一和第二移动的无端边缘形成。 双面胶带随着带从成型区的入口到出口移动，并从出口返回入口。 每个侧面包括一个环形带和多个块在其上。 一些块形成凸耳成型袋，每个袋的高度低于成型区的高度。 具有横向延伸凸耳的铸造带在模制区的出口处被抽出。 检测到在每个侧面中形成这些袋的凸耳成型袋或块的通道。 校正第一和第二侧面的温度之间的差异，以便改变这些水坝中的至少一个的行进速度，如果在成型袋的成型袋之间发现不期望的滞后 第一面和第二面。 该改进包括通过检测铸造产品中的外部延伸凸耳的通过来控制校正措施的结果，修改作为凸耳检测的函数的校正，以及通过以下方式修改第一和第二侧面的温度之间的差异： 使用冷却和加热单元。
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公开(公告)号：US4303227A
公开(公告)日：1981-12-01
申请号：US106106
申请日：1979-12-21
申请人： John M. A. Dompas
发明人： John M. A. Dompas
CPC分类号： B23K7/002
摘要： An improved cutting apparatus of the type comprising an endless roller conveyor (4) for carrying a moving strip (1), a carriage (9) located above the strip (1) and adapted to move in the same direction as the strip (1) and in the opposite direction and a thermal cutting device (12) carried by the carriage (9) and adapted to move transversally to the moving strip (1). The conveyor (4) is adapted to revolve in such way that its upper run continuously moves in the direction (X) of the strip (1) and the distance between the successive rollers (3) of the conveyor (4) is such that cutting can be performed without the rollers (3) being damaged. The apparatus can be used for cutting a continuously cast strip of anode copper into anodes (FIG. 1).
摘要翻译： 一种改进的切割装置，包括用于承载移动条带的环形滚筒输送机（4），位于条带（1）上方并适于沿与条带（1）相同的方向移动的滑架（9） 并且在相反方向和由滑架（9）承载并且适于横向移动到移动条（1）的热切割装置（12）。 输送机（4）适于以这样的方式旋转，使得其上运行沿条带（1）的方向（X）连续移动，并且输送机（4）的连续辊（3）之间的距离使得切割 可以在没有辊（3）损坏的情况下进行。 该装置可用于将连续铸造的阳极铜的条切割成阳极（图1）。
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公开(公告)号：US4155396A
公开(公告)日：1979-05-22
申请号：US847794
申请日：1977-11-02
CPC分类号： B22D11/066
摘要： Improved casting method and side dam apparatus for use in twin-belt continuous metal casting machines are described particularly adapted for casting rectangular copper bar providing a casting speed almost double that obtained in prior twin-belt machines and a damblock lifetime which is more than doubled, while producing a more homogeneous and symmetrical casting structure. The side dams are formed by stringing slotted damblocks along the entire length of a flexible metal strap, except for end portions of the strap. An end-to-end weld forms an endless strap loop of accurately predetermined length, and special damblocks having two mating interlocking halves are inserted into the remaining space along the strap, whereby all blocks are free to slide on the strap but with little cumulative space between blocks, which are preferably made of a bronze alloy presenting better resistance to heat cracking and higher heat conductivity than in previous damblocks. The damblocks are cooled by controlled liquid sprays in a chamber, their temperature after cooling is sensed, and then they have an insulative material applied thereto before re-entry into the machine.
摘要翻译： 描述了用于双带连续金属铸造机中的改进的铸造方法和侧坝装置，特别适用于铸造矩形铜棒，其提供在现有的双带机中获得的几乎两倍的铸造速度和超过一倍的阻挡寿命， 同时生产更均匀和对称的铸造结构。 侧坝通过沿柔性金属带的整个长度穿过开槽的阻挡块而形成，除了带的端部之外。 端对端焊接形成准确预定长度的环形带环，并且具有两个配合互锁半部的特殊阻挡块沿着带被插入到剩余空间中，由此所有块在带上自由滑动但具有很小的累积空间 在块之间，优选由青铜合金制成，其具有比先前的阻挡块更好的耐热裂纹性和更高的导热性。 通过在室中的受控液体喷雾来冷却阻挡块，在感测冷却后的温度，然后在重新进入机器之前将其施加于其上的绝缘材料。
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公开(公告)号：US4946575A
公开(公告)日：1990-08-07
申请号：US284799
申请日：1988-12-13
申请人： John M. A. Dompas
发明人： John M. A. Dompas
IPC分类号： B22D11/06 , B22D11/126 , B22D11/14 , B23K7/00
CPC分类号： B22D11/0605 , B22D11/126 , B22D11/148 , B23K7/002
摘要： Metallic pieces of predetermined shape, e.g., anodes, are continuously manufactured from molten metal, e.g., impure molten copper, by continuously casting the molten metal in an inclined mold cavity (13) formed by two endless moving belts (14( and (15) and by two moving side dams (20) and (21) so as to produce a hot metallic strip (4), and by cutting the hot strip, when it has left the mold cavity, with at least one plasma torch (10) along a profile (27) such that anodes (11) with a low waste coefficient are obtained. In this way, flat copper anodes with a thickness of between 40 and 50 mm can be produced.
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公开(公告)号：US4670640A
公开(公告)日：1987-06-02
申请号：US809845
申请日：1985-12-16
CPC分类号： B23K10/00
摘要： Apparatus for cutting a metallic body in a predetermined and repeating pattern. A plasma torch and the metallic body are moved relative to each other. The relative movement includes a cutting relative movement in accordance with the predetermined pattern and a return relative movement in accordance with a repeat of the predetermined pattern. The metallic body serves as an operating anode during the cutting relative movement while a holding anode is provided for use during the return relative movement. The plasma torch is positioned in plasma retaining relation with the holding anode during the return relative movement. In a preferred embodiment, the power to the plasma torch is reduced during the return relative movement.
摘要翻译： 用于以预定和重复图案切割金属体的装置。 等离子体焰炬和金属体相对于彼此移动。 相对运动包括根据预定图案的切割相对运动和根据预定图案的重复的返回相对运动。 金属体在切割相对运动期间用作操作阳极，同时提供保持阳极以在返回相对运动期间使用。 等离子体焰炬在返回相对运动期间与保持阳极等离子体保持关系。 在优选实施例中，等离子体焰炬的功率在返回相对运动期间减小。
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9.发明授权
公开(公告)号：US4393296A
公开(公告)日：1983-07-12
申请号：US241612
申请日：1981-03-09
申请人： John M. A. Dompas
发明人： John M. A. Dompas
CPC分类号： B22D11/0605 , B22D11/126 , B22D11/148 , B23K7/002
摘要： Metallic pieces of predetermined shape, e.g., anodes, are continuously manufactured from molten metal, e.g., impure molten copper, by continuously casting the molten metal in an inclined molding cavity (13) formed by two endless moving belts (14) and (15) and by two moving side dams (20) and (21) so as to produce a hot metallic strip (4), and by cutting the hot strip, when it has left the molding cavity, with at least one plasma torch (10) along a profile (27) such that anodes (11) with a low waste coefficient are obtained. In this way, flat copper anodes with a thickness of between 40 and 50 mm can be produced.
摘要翻译： 通过将熔融金属连续铸造在由两个无端移动带（14）和（15）形成的倾斜模制腔（13）中，通过熔融金属（例如不纯的熔融铜）连续地制造预定形状的金属件，例如阳极， 和两个移动侧坝（20）和（21），以便产生热金属条（4），并且当已经离开模制腔时通过切割热条与至少一个等离子体焰炬（10）沿着 （27），使得获得具有低废物系数的阳极（11）。 以这种方式，可以产生厚度在40和50mm之间的扁铜阳极。
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