公开(公告)号：US20070258842A1

公开(公告)日：2007-11-08

申请号：US11558478

申请日：2006-11-10

申请人： Zhichao Lu ,  Caowei Lu ,  Deren Li ,  Ke Sun ,  Shaoxiong Zhou

发明人： Zhichao Lu ,  Caowei Lu ,  Deren Li ,  Ke Sun ,  Shaoxiong Zhou

IPC分类号： B22F1/02 ,  B22F3/02

CPC分类号： C22C33/0257 ,  B22F2003/248 ,  B22F2998/10 ,  C22C2200/02 ,  C22C2202/02 ,  H01F1/15308 ,  H01F1/15333 ,  H01F1/15366 ,  H01F41/0246 ,  B22F9/082 ,  B22F1/0059 ,  B22F3/02 ,  B22F3/24

摘要： The present invention provides an amorphous alloy powder and magnetic powder cores exhibiting excellent high frequency properties and a method for making themof The composition of said alloy powder by atomic percentage satisfies the following formula: (Fe1-xMx)100-a-b-cPaTbDc, wherein M represents at least one element of Co and Ni; T is over three elements selected from Al, C, B and Si, D is at least one element of Sn, Cr, Mn, Mo, W, V, Nb, Ta, Ti, Zr, Hf, Pt, Pd and Au; the subscripts x, a, b, and c satisfy the relationships 0.01≦x≦0.16, 8≦a≦15, 10≦b≦25 and 0.5≦c≦6. The said amorphous alloy powder is made by atomization method and a magnetic powder core comprises a molded article of mixture of the said alloy powder and an insulating material. A method of making the amorphous alloy powder core includes the steps of screening, insulating, compacting, annealing and spray painting.

摘要翻译： 本发明提供了具有优异的高频特性的非晶质合金粉末和磁性粉末磁芯及其制造方法。所述合金粉末的原子百分比组成满足下式：（Fe 1-x M 其中M代表（a）至（b）其中M表示 Co和Ni中的至少一种元素; T是选自Al，C，B和Si中的三种元素，D是Sn，Cr，Mn，Mo，W，V，Nb，Ta，Ti，Zr，Hf，Pt，Pd和Au中的至少一种元素; 下标x，a，b和c满足0.01 <= x <= 0.16,8 <= a <= 15，10 <= b <= 25和0.5 <= c <6的关系。 所述非晶合金粉末是通过雾化法制成的，并且磁粉芯包括所述合金粉末和绝缘材料的混合物的模塑制品。 制造非晶合金粉末芯的方法包括筛选，绝缘，压实，退火和喷涂的步骤。

公开(公告)号：US20090232693A1

公开(公告)日：2009-09-17

申请号：US12471482

申请日：2009-05-26

申请人： Zhichao Lu ,  Caowei Lu ,  Deren Li ,  Ko Sun ,  Shaoxiong Zhou

发明人： Zhichao Lu ,  Caowei Lu ,  Deren Li ,  Ko Sun ,  Shaoxiong Zhou

IPC分类号： B22F1/00 ,  B22F3/02

CPC分类号： C22C33/0257 ,  B22F2003/248 ,  B22F2998/10 ,  C22C2200/02 ,  C22C2202/02 ,  H01F1/15308 ,  H01F1/15333 ,  H01F1/15366 ,  H01F41/0246 ,  B22F9/082 ,  B22F1/0059 ,  B22F3/02 ,  B22F3/24

摘要： The present invention provides an amorphous alloy powder and magnetic powder cores exhibiting excellent high frequency properties and a method for making themof. The composition of said alloy powder by atomic percentage satisfies the following formula: (Fe1-xMx)100-a-b-cPaTbDc, wherein M represents at least one element of Co and Ni; T is over three elements selected from Al, C, B and Si, D is at least one element of Sn, Cr, Mn, Mo, W, V, Nb, Ta, Ti, Zr, Hf, Pt, Pd and Au; the subscripts x, a, b, and c satisfy the relationships 0.01≦x≦0.16, 8≦a≦15, 10≦b≦25 and 0.5≦c≦6. The said amorphous alloy powder is made by atomization method and a magnetic powder core comprises a molded article of mixture of the said alloy powder and an insulating material. A method of making the amorphous alloy powder core includes the steps of screening, insulating, compacting, annealing and spray painting.

摘要翻译： 本发明提供了具有优异的高频特性的非晶态合金粉末和磁性粉末磁心及其制造方法。 所述合金粉末的原子百分比的组成满足下式：（Fe1-xMx）100-a-b-cPaTbDc，其中M表示Co和Ni中的至少一种元素; T是选自Al，C，B和Si中的三种元素，D是Sn，Cr，Mn，Mo，W，V，Nb，Ta，Ti，Zr，Hf，Pt，Pd和Au中的至少一种元素; 下标x，a，b和c满足0.01 <= x <= 0.16,8 <= a <= 15，10 <= b <= 25和0.5 <= c <6的关系。 所述非晶合金粉末是通过雾化法制成的，并且磁粉芯包括所述合金粉末和绝缘材料的混合物的模塑制品。 制造非晶合金粉末芯的方法包括筛选，绝缘，压实，退火和喷涂的步骤。

公开(公告)号：US20070144614A1

公开(公告)日：2007-06-28

申请号：US11610511

申请日：2006-12-14

申请人： Zhichao Lu ,  Deren Li ,  Shaoxiong Zhou ,  Caowei Lu ,  Feng Guo ,  Jianliang Li ,  Jun Wang ,  Tongchun Zhao ,  Liang Zhang

发明人： Zhichao Lu ,  Deren Li ,  Shaoxiong Zhou ,  Caowei Lu ,  Feng Guo ,  Jianliang Li ,  Jun Wang ,  Tongchun Zhao ,  Liang Zhang

IPC分类号： H01F1/09

CPC分类号： H01F1/15358 ,  B22F1/0059 ,  B22F2003/248 ,  B22F2998/10 ,  C22C33/0257 ,  H01F1/14791 ,  H01F1/15333 ,  H01F1/24 ,  H01F1/33 ,  H01F41/0246 ,  B22F1/0003 ,  B22F3/02 ,  B22F3/24

摘要： The present invention provides a compound powder for making magnetic powder cores, a kind of magnetic powder core, and a process for making them. Said compound powder is a mixture composing of powder A and powder B, the content of powder A is 50-96 wt % and the content of powder B is 4-50 wt %, wherein powder A is at least one selected from iron powder, Fe—Si powder, Fe—Si—Al powder, Fe-based nanocrystalline powder, Fe-based amorphous powder, Fe—Ni powder and Fe—Ni—Mo powder; powder B bears different requirement characteristics from powder A and is at least one selected from iron powder, Fe—Si powder, Fe—Si—Al powder, Fe-based nanocrystalline powder, Fe-based amorphous powder, Fe—Ni powder and Fe—Ni—Mo powder. Said powder B adopts Fe-based amorphous soft magnetic powder with good insulation property as insulating agent and thus core loss of magnetic powder core decreases. The decrease of magnetic permeability of magnetic powder core resulting from a traditional insulating agent is remedied and the initial magnetic permeability of magnetic powder core is improved by taking advantage of soft magnetic properties of Fe-based amorphous powder.

摘要翻译： 本发明提供一种用于制造磁性粉末芯的复合粉末，一种磁性粉末核心及其制造方法。 所述复合粉末是由粉末A和粉末B组成的混合物，粉末A的含量为50-96重量％，粉末B的含量为4-50重量％，其中粉末A为选自铁粉， Fe-Si粉末，Fe-Si-Al粉末，Fe基纳米晶体粉末，Fe基非晶质粉末，Fe-Ni粉末和Fe-Ni-Mo粉末; 粉末B与粉末A具有不同的要求特性，并且选自铁粉，Fe-Si粉末，Fe-Si-Al粉末，Fe基纳米晶体粉末，Fe基非晶质粉末，Fe-Ni粉末和Fe- 镍钼粉。 所述粉末B采用具有良好绝缘性能的铁基非晶软磁粉末作为绝缘剂，因此磁粉芯的磁芯损耗降低。 补充了由传统绝缘剂导致的磁粉芯磁导率的降低，并通过利用Fe基非晶态粉末的软磁性能改善了磁粉芯的初始磁导率。

公开(公告)号：US20100034687A1

公开(公告)日：2010-02-11

申请号：US12581164

申请日：2009-10-19

申请人： Zhichao Lu ,  Deren Li ,  Shaoxiong Zhou ,  Caowei Lu ,  Feng Guo ,  Jianliang Li ,  Jun Wang ,  Tongchun Zhao ,  Liang Zhang

发明人： Zhichao Lu ,  Deren Li ,  Shaoxiong Zhou ,  Caowei Lu ,  Feng Guo ,  Jianliang Li ,  Jun Wang ,  Tongchun Zhao ,  Liang Zhang

IPC分类号： H01F41/02 ,  B22F1/00 ,  B22F3/12 ,  B22F3/24

CPC分类号： H01F1/15358 ,  B22F1/0059 ,  B22F2003/248 ,  B22F2998/10 ,  C22C33/0257 ,  H01F1/14791 ,  H01F1/15333 ,  H01F1/24 ,  H01F1/33 ,  H01F41/0246 ,  B22F1/0003 ,  B22F3/02 ,  B22F3/24

摘要： The present invention provides a compound powder for making magnetic powder cores, a kind of magnetic powder core, and a process for making them. Said compound powder is a mixture composing of powder A and powder B, the content of powder A is 50-96 wt. % and the content of powder B is 4-50 wt. %, wherein powder A is at least one selected from iron powder, Fe—Si powder, Fe—Si—Al powder, Fe-based nanocrystalline powder, Fe-based amorphous powder, Fe—Ni powder and Fe—Ni—Mo powder; powder B bears different requirement characteristics from powder A and is at least one selected from iron powder, Fe—Si powder, Fe—Si—Al powder, Fe-based nanocrystalline powder, Fe-based amorphous powder, Fe—Ni powder and Fe—Ni—Mo powder. Said powder B adopts Fe-based amorphous soft magnetic powder with good insulation property as insulating agent and thus core loss of magnetic powder core decreases. The decrease of magnetic permeability of magnetic powder core resulting from a traditional insulating agent is remedied and the initial magnetic permeability of magnetic powder core is improved by taking advantage of soft magnetic properties of Fe-based amorphous powder.

摘要翻译： 本发明提供一种用于制造磁性粉末芯的复合粉末，一种磁性粉末核心及其制造方法。 所述复合粉末是由粉末A和粉末B组成的混合物，粉末A的含量为50-96重量％。 ％，粉末B的含量为4-50wt。 ％，其中粉末A为选自铁粉，Fe-Si粉末，Fe-Si-Al粉末，Fe基纳米晶体粉末，Fe基非晶质粉末，Fe-Ni粉末和Fe-Ni-Mo粉末中的至少一种; 粉末B与粉末A具有不同的要求特性，并且选自铁粉，Fe-Si粉末，Fe-Si-Al粉末，Fe基纳米晶体粉末，Fe基非晶质粉末，Fe-Ni粉末和Fe- 镍钼粉。 所述粉末B采用具有良好绝缘性能的铁基非晶软磁粉末作为绝缘剂，因此磁粉芯的磁芯损耗降低。 补充了由传统绝缘剂导致的磁粉芯磁导率的降低，并通过利用Fe基非晶态粉末的软磁性能改善了磁粉芯的初始磁导率。

公开(公告)号：US20100031773A1

公开(公告)日：2010-02-11

申请号：US12581163

申请日：2009-10-19

申请人： Zhichao Lu ,  Deren Li ,  Shaoxiong Zhou ,  Caowei Lu ,  Feng Guo ,  Jianliang Li ,  Jun Wang ,  Tongchun Zhao ,  Liang Zhang

发明人： Zhichao Lu ,  Deren Li ,  Shaoxiong Zhou ,  Caowei Lu ,  Feng Guo ,  Jianliang Li ,  Jun Wang ,  Tongchun Zhao ,  Liang Zhang

IPC分类号： B22F9/00 ,  B22F1/00

CPC分类号： H01F1/15358 ,  B22F1/0059 ,  B22F2003/248 ,  B22F2998/10 ,  C22C33/0257 ,  H01F1/14791 ,  H01F1/15333 ,  H01F1/24 ,  H01F1/33 ,  H01F41/0246 ,  B22F1/0003 ,  B22F3/02 ,  B22F3/24

摘要： The present invention provides a compound powder for making magnetic powder cores, a kind of magnetic powder core, and a process for making them. Said compound powder is a mixture composing of powder A and powder B, the content of powder A is 50-96 wt. % and the content of powder B is 4-50 wt. %, wherein powder A is at least one selected from iron powder, Fe—Si powder, Fe—Si—Al powder, Fe-based nanocrystalline powder, Fe-based amorphous powder, Fe—Ni powder and Fe—Ni—Mo powder; powder B bears different requirement characteristics from powder A and is at least one selected from iron powder, Fe—Si powder, Fe—Si—Al powder, Fe-based nanocrystalline powder, Fe-based amorphous powder, Fe—Ni powder and Fe—Ni—Mo powder. Said powder B adopts Fe-based amorphous soft magnetic powder with good insulation property as insulating agent and thus core loss of magnetic powder core decreases. The decrease of magnetic permeability of magnetic powder core resulting from a traditional insulating agent is remedied and the initial magnetic permeability of magnetic powder core is improved by taking advantage of soft magnetic properties of Fe-based amorphous powder.

公开(公告)号：US08048191B2

公开(公告)日：2011-11-01

申请号：US11610511

申请日：2006-12-14

申请人： Zhichao Lu ,  Deren Li ,  Shaoxiong Zhou ,  Caowei Lu ,  Feng Guo ,  Jianliang Li ,  Jun Wang ,  Tongchun Zhao ,  Liang Zhang

发明人： Zhichao Lu ,  Deren Li ,  Shaoxiong Zhou ,  Caowei Lu ,  Feng Guo ,  Jianliang Li ,  Jun Wang ,  Tongchun Zhao ,  Liang Zhang

IPC分类号： H01F1/33 ,  H01F3/08 ,  C22C45/02

CPC分类号： H01F1/15358 ,  B22F1/0059 ,  B22F2003/248 ,  B22F2998/10 ,  C22C33/0257 ,  H01F1/14791 ,  H01F1/15333 ,  H01F1/24 ,  H01F1/33 ,  H01F41/0246 ,  B22F1/0003 ,  B22F3/02 ,  B22F3/24

摘要： The present invention provides a compound powder for making magnetic powder cores, a kind of magnetic powder core, and a process for making them. Said compound powder is a mixture composing of powder A and powder B, the content of powder A is 50-96 wt % and the content of powder B is 4-50 wt %, wherein powder A is at least one selected from iron powder, Fe—Si powder, Fe—Si—Al powder, Fe-based nanocrystalline powder, Fe-based amorphous powder, Fe—Ni powder and Fe—Ni—Mo powder; powder B bears different requirement characteristics from powder A and is at least one selected from iron powder, Fe—Si powder, Fe—Si—Al powder, Fe-based nanocrystalline powder, Fe-based amorphous powder, Fe—Ni powder and Fe—Ni—Mo powder. Said powder B adopts Fe-based amorphous soft magnetic powder with good insulation property as insulating agent and thus core loss of magnetic powder core decreases. The decrease of magnetic permeability of magnetic powder core resulting from a traditional insulating agent is remedied and the initial magnetic permeability of magnetic powder core is improved by taking advantage of soft magnetic properties of Fe-based amorphous powder.

摘要翻译： 本发明提供一种用于制造磁性粉末芯的复合粉末，一种磁性粉末核心及其制造方法。 所述复合粉末是由粉末A和粉末B组成的混合物，粉末A的含量为50-96重量％，粉末B的含量为4-50重量％，其中粉末A为选自铁粉， Fe-Si粉末，Fe-Si-Al粉末，Fe基纳米晶体粉末，Fe基非晶质粉末，Fe-Ni粉末和Fe-Ni-Mo粉末; 粉末B与粉末A具有不同的要求特性，并且选自铁粉，Fe-Si粉末，Fe-Si-Al粉末，Fe基纳米晶体粉末，Fe基非晶质粉末，Fe-Ni粉末和Fe- 镍钼粉。 所述粉末B采用具有良好绝缘性能的铁基非晶软磁粉作为绝缘剂，因此磁粉芯的磁芯损耗降低。 补充了由传统绝缘剂导致的磁粉芯磁导率的降低，并通过利用Fe基非晶态粉末的软磁性能改善了磁粉芯的初始磁导率。

公开(公告)号：US20090249920A1

公开(公告)日：2009-10-08

申请号：US12471479

申请日：2009-05-26

申请人： Zhichao Lu ,  Caowei Lu ,  Deren Li ,  Ko Sun ,  Shaoxlong Zhou

发明人： Zhichao Lu ,  Caowei Lu ,  Deren Li ,  Ko Sun ,  Shaoxlong Zhou

IPC分类号： B22F9/02

CPC分类号： C22C33/0257 ,  B22F2003/248 ,  B22F2998/10 ,  C22C2200/02 ,  C22C2202/02 ,  H01F1/15308 ,  H01F1/15333 ,  H01F1/15366 ,  H01F41/0246 ,  B22F9/082 ,  B22F1/0059 ,  B22F3/02 ,  B22F3/24

摘要： The present invention provides an amorphous alloy powder and magnetic powder cores exhibiting excellent high frequency properties and a method for making themof. The composition of said alloy powder by atomic percentage satisfies the following formula: (Fe1-xMx)100-a-b-cPaTbDc, wherein M represents at least one element of Co and Ni; T is over three elements selected from Al, C, B and Si, D is at least one element of Sn, Cr, Mn, Mo, W, V, Nb, Ta, Ti, Zr, Hf, Pt, Pd and Au; the subscripts x, a, b, and c satisfy the relationships 0.01≦x≦0.16, 8≦a≦15, 10≦b≦25 and 0.5≦c≦6. The said amorphous alloy powder is made by atomization method and a magnetic powder core comprises a molded article of mixture of the said alloy powder and an insulating material. A method of making the amorphous alloy powder core includes the steps of screening, insulating, compacting, annealing and spray painting.