公开(公告)号：US09381889B2

公开(公告)日：2016-07-05

申请号：US14519948

申请日：2014-10-21

Applicant: Kabushiki Kaisha Toshiba ,  Toshiba Materials Co., Ltd.

Inventor： Tadao Saito ,  Katsuhiko Yamada ,  Kazumi Sakai

IPC: G08B13/14 ,  B60R25/24 ,  H01F1/153 ,  H01F3/10 ,  H01F41/02 ,  H01Q1/32 ,  H01Q7/06 ,  G07C9/00

CPC classification number: B60R25/24 ,  G07C9/00007 ,  H01F1/15316 ,  H01F1/15366 ,  H01F3/10 ,  H01F41/0226 ,  H01Q1/3241 ,  H01Q7/06 ,  Y10T29/49016

Abstract: An antenna core includes a laminate of a plurality of Co-based amorphous magnetic alloy thin strips in which a length ratio of a long axis to a short axis is greater than 1. 60% or more of the Co-based amorphous magnetic alloy thin strips in terms of the number of the thin strips as percentage have a line-shaped mark formed along the long axis on at least one surface thereof. An antenna includes the antenna core and a winding wound around the antenna core along the long axis.

Abstract translation: 天线芯包括多个基于Co的非晶磁合金薄带的叠层，其中长轴与短轴的长度比大于1.60％以上的Co基非晶磁性合金薄带 在薄条的数量方面，百分比具有在其至少一个表面上沿长轴形成的线状标记。 天线包括天线芯和沿长轴缠绕在天线芯周围的绕组。

公开(公告)号：US20060170524A1

公开(公告)日：2006-08-03

申请号：US10548286

申请日：2004-08-20

Applicant: Teruhiko Fujiwara ,  Akiri Urata ,  Akihira Inoue

Inventor： Teruhiko Fujiwara ,  Akiri Urata ,  Akihira Inoue

IPC: H01F27/02

CPC classification number: H01F1/15366 ,  H01F1/15308 ,  H01F3/14 ,  H01F17/062 ,  H01F27/027 ,  H01F27/292

Abstract: A high-frequency core is a molded body obtained by molding a mixture of a soft magnetic metallic glass powder and a binder in an amount of 10% or less in mass ratio. The powder has an alloy composition represented by a general formula (Fe1-a-bNiaCob)100-x-y-z(M1-pM′p)xTyBz (where 0≦a≦0.30, 0≦b≦0.50,0≦a+b≦0.50,0≦p≦0.5, 1 atomic %≦x≦5 atomic %, 1 atomic %≦y≦12 atomic %, 12 atomic %≦z≦25 atomic %, 22≦(x+y+z)≦32, M being at least one selected from Zr, Nb, Ta, Hf, Mo, Ti, V, Cr, and W, M′ being at least one selected from Zn, Sn, R (R being at least one element selected from rare earth metals including Y), T being at least one selected from Al, Si, C, and P). An inductance component includes the high-frequency core and at least one turn of winding wound around the core.

Abstract translation: 高频芯是通过以质量比为10％以下的量成型软磁性金属玻璃粉末和粘合剂的混合物而得到的成型体。 该粉末具有由通式（Fe-1-a-b）100-xyz表示的合金组成， （M 1-p M'p）x X 1 Z z / / SUB >（其中0 <= a <= 0.30,0 <= b <= 0.50,0 <= a + b <= 0.50,0 <= p <= 0.5,1原子％<= x <= 5原子％ 原子％<= y <= 12原子％，12原子％<= z <= 25原子％，22 <=（x + y + z）<= 32，M为选自Zr，Nb，Ta， Hf，Mo，Ti，V，Cr和W，M'为选自Zn，Sn，R（R为至少一种选自含Y的稀土金属的元素）中的至少一种，T为选自Al ，Si，C和P）。 电感分量包括高频磁芯和缠绕在磁芯上的绕组的至少一圈。

公开(公告)号：US06368423B1

公开(公告)日：2002-04-09

申请号：US09657064

申请日：2000-09-07

Applicant: Isamu Otsuka ,  Toru Kawai ,  Atsunobu Shintani ,  Hiroshi Yamamoto ,  Isao Endo

Inventor： Isamu Otsuka ,  Toru Kawai ,  Atsunobu Shintani ,  Hiroshi Yamamoto ,  Isao Endo

IPC: H01F124

CPC classification number: H01F1/15375 ,  C22C32/0089 ,  H01F1/15366

Abstract: The invention improves the thermal conductivity of the material powder to be fired and also makes it possible to produce an amorphous magnetically soft body within a shortened period of time. The amorphous magnetically soft body is produced by preforming the material powder into a body first, and heating the preformed body without pressing. Stated more specifically, an amorphous magnetically soft body is produced from a material powder comprising a powder of an amorphous magnetically soft alloy, a glass having a softening point lower than the crystallization starting temperature of the alloy and a binding resin, by pressing the material powder in a preforming die to prepare a preformed body by the binding property of the resin, and firing the preformed body without pressing at a temperature higher than the softening point of the glass and lower than the crystallization starting temperature of the alloy to join the particles of the alloy with the glass.

Abstract translation: 本发明提高了要被烧制的材料粉末的导热性，并且还使得可以在缩短的时间内产生无定形的磁性软体。 无定形磁性软体通过首先将材料粉末预成型为坯体，并且不加压而加热预成型体而制造。 更具体地说，非晶磁性软体由包括非晶磁性软合金粉末，比软化点低于合金结晶起始温度的玻璃和粘合树脂的材料粉末制成，通过将材料粉末 在预成型模具中，通过树脂的粘合特性制备预成形体，在不高于玻璃的软化点的温度下压制预成型体，低于合金的结晶起始温度， 与玻璃的合金。

公开(公告)号：US06187217B1

公开(公告)日：2001-02-13

申请号：US09269846

申请日：1999-03-31

Applicant: Akira Arai ,  Hiroshi Kato

Inventor： Akira Arai ,  Hiroshi Kato

IPC: H01F108

CPC classification number: B22D11/0611 ,  B22F1/0007 ,  B22F2998/00 ,  B22F2998/10 ,  H01F1/0571 ,  H01F1/0578 ,  H01F1/15341 ,  H01F1/15366 ,  Y10T428/12993 ,  C22C1/0441 ,  B22F9/008 ,  B22F9/04

Abstract: In order to secure stable magnetic properties in a magnet alloy ribbon obtained by a melt rapid cooling method, and obtain excellent magnetic properties and corrosion resistance in a bonded magnet, the area ratio of dimple-like recesses (22) present in the surface (roll surface) of the alloy ribbon in contact with a cooling roll during solidification is defined. As a result, an alloy ribbon for a magnet having stable magnetic properties can be obtained. The use of a powder obtained by grinding such an alloy ribbon enables formation of a bonded magnet having excellent magnetic properties and corrosion resistance.

Abstract translation: 为了确保通过熔融快速冷却方法获得的磁体合金带中的稳定的磁性，并且在粘合磁体中获得优异的磁性和耐腐蚀性，表面（辊）中存在的凹坑状凹部（22）的面积比 定义在凝固期间与冷却辊接触的合金带的表面。 结果，可以获得具有稳定磁特性的磁体用合金带。 使用通过研磨这种合金带获得的粉末能够形成具有优异的磁性和耐腐蚀性的粘结磁体。

公开(公告)号：US20090232693A1

公开(公告)日：2009-09-17

申请号：US12471482

申请日：2009-05-26

Applicant: Zhichao Lu ,  Caowei Lu ,  Deren Li ,  Ko Sun ,  Shaoxiong Zhou

Inventor： Zhichao Lu ,  Caowei Lu ,  Deren Li ,  Ko Sun ,  Shaoxiong Zhou

IPC: B22F1/00 ,  B22F3/02

CPC classification number: C22C33/0257 ,  B22F2003/248 ,  B22F2998/10 ,  C22C2200/02 ,  C22C2202/02 ,  H01F1/15308 ,  H01F1/15333 ,  H01F1/15366 ,  H01F41/0246 ,  B22F9/082 ,  B22F1/0059 ,  B22F3/02 ,  B22F3/24

Abstract: The present invention provides an amorphous alloy powder and magnetic powder cores exhibiting excellent high frequency properties and a method for making themof. The composition of said alloy powder by atomic percentage satisfies the following formula: (Fe1-xMx)100-a-b-cPaTbDc, wherein M represents at least one element of Co and Ni; T is over three elements selected from Al, C, B and Si, D is at least one element of Sn, Cr, Mn, Mo, W, V, Nb, Ta, Ti, Zr, Hf, Pt, Pd and Au; the subscripts x, a, b, and c satisfy the relationships 0.01≦x≦0.16, 8≦a≦15, 10≦b≦25 and 0.5≦c≦6. The said amorphous alloy powder is made by atomization method and a magnetic powder core comprises a molded article of mixture of the said alloy powder and an insulating material. A method of making the amorphous alloy powder core includes the steps of screening, insulating, compacting, annealing and spray painting.

Abstract translation: 本发明提供了具有优异的高频特性的非晶态合金粉末和磁性粉末磁心及其制造方法。 所述合金粉末的原子百分比的组成满足下式：（Fe1-xMx）100-a-b-cPaTbDc，其中M表示Co和Ni中的至少一种元素; T是选自Al，C，B和Si中的三种元素，D是Sn，Cr，Mn，Mo，W，V，Nb，Ta，Ti，Zr，Hf，Pt，Pd和Au中的至少一种元素; 下标x，a，b和c满足0.01 <= x <= 0.16,8 <= a <= 15，10 <= b <= 25和0.5 <= c <6的关系。 所述非晶合金粉末是通过雾化法制成的，并且磁粉芯包括所述合金粉末和绝缘材料的混合物的模塑制品。 制造非晶合金粉末芯的方法包括筛选，绝缘，压实，退火和喷涂的步骤。

公开(公告)号：US07536779B2

公开(公告)日：2009-05-26

申请号：US11033854

申请日：2005-01-13

Applicant: Tatsuo Hara ,  Toshiaki Yanagisawa ,  Hiroyuki Kojima ,  Eiichi Nagasaka ,  Kenichi Michibata ,  Yoshiaki Oguchi

Inventor： Tatsuo Hara ,  Toshiaki Yanagisawa ,  Hiroyuki Kojima ,  Eiichi Nagasaka ,  Kenichi Michibata ,  Yoshiaki Oguchi

IPC: G11B5/127 ,  H04R31/00

CPC classification number: H01Q7/08 ,  H01F1/15366 ,  H01F3/04 ,  H01F41/0226 ,  H01F41/024 ,  H01Q1/273 ,  H02K15/022 ,  Y10T29/4902 ,  Y10T29/49021 ,  Y10T29/49069 ,  Y10T29/49071 ,  Y10T29/49073 ,  Y10T29/49078 ,  Y10T156/1052

Abstract: A magnetic core portion 16, a residual base material portion 42, and a connecting portion 43 are formed by pressing from a base material 40. Notches 18A are formed at a peripheral edge of the magnetic core portion 16, which is bent in the direction of the plate thickness to form a temporary fixing portion 18. When base materials 40 are overlapped to cut the magnetic core portions 16 from the connecting portion 43, the magnetic core portions 16 are pressed in directions toward one another so that the temporary fixing portion 18 is filled between notches 18A in the other magnetic core portion 16, to fix temporarily the other magnetic core portions 16. Since the magnetic core portions 16 are temporarily and simultaneously fixed by pressing in a cutting step normally carried out, the magnetic core portions can be temporarily fixed with ease.

Abstract translation: 磁芯部分16，残余基材部分42和连接部分43通过从基材40的压制形成。凹口18A形成在磁芯部分16的沿着 板厚以形成临时固定部分18.当基材40重叠以从连接部分43切割磁芯部分16时，磁芯部分16被朝向彼此的方向挤压，使临时固定部分18为 填充在另一个磁芯部分16中的凹口18A之间，以暂时固定另一个磁芯部分16.由于磁芯部分16通过在正常进行的切割步骤中按压而临时并同时固定，所以磁芯部分可以暂时地 轻松固定

公开(公告)号：US07501925B2

公开(公告)日：2009-03-10

申请号：US11864404

申请日：2007-09-28

Applicant: Yutaka Naito ,  Kazuo Aoki ,  Masatomi Abe ,  Kazuya Kaneko

Inventor： Yutaka Naito ,  Kazuo Aoki ,  Masatomi Abe ,  Kazuya Kaneko

IPC: H01F27/24 ,  H01F1/153 ,  H01F1/24

CPC classification number: H01F1/15308 ,  C22C33/0207 ,  C22C33/0228 ,  C22C2200/02 ,  C22C2202/02 ,  H01F1/15366

Abstract: A magnetic core made of a mixed material including powder of an amorphous soft magnetic iron alloy and about 10% by volume or more of nonmagnetic inorganic powder, the amorphous soft magnetic iron alloy being expressed by the following composition: Fe100-a-b-x-y-z-w-tCOaNibMxPyCzBwSit wherein M is one or two or more elements selected from among Cr, Mo, W, V, Nb, Ta, Ti, Zr, Hf, Pt, Pd and Au, and a, b, x, y, z, w and t represent composition ratios satisfying 0 atom %≦x≦3 atom %, 2 atom %≦y≦15 atom %, 0 atom %

Abstract translation: 由包含非晶软磁性铁合金粉末和约10体积％以上非磁性无机粉末的混合材料制成的磁芯，所述无定形软磁铁合金由以下组成表示：<β在线式 描述=“在线公式”end =“lead”？> Fe100-abxyzw-tCOaNibMxPyCzBwSit <？in-line-formula description =“In-line Formulas”end =“tail”？>其中M是一个或两个或更多 选自Cr，Mo，W，V，Nb，Ta，Ti，Zr，Hf，Pt，Pd和Au中的元素，a，b，x，y，z，w和t表示满足0原子％ = x <= 3原子％，2原子％<= y <= 15原子％，0原子％

公开(公告)号：US20080078474A1

公开(公告)日：2008-04-03

申请号：US11864404

申请日：2007-09-28

Applicant: Yutaka Naito ,  Kazuo Aoki ,  Masatomi Abe ,  Kazuya Kaneko

Inventor： Yutaka Naito ,  Kazuo Aoki ,  Masatomi Abe ,  Kazuya Kaneko

IPC: H01F1/153

CPC classification number: H01F1/15308 ,  C22C33/0207 ,  C22C33/0228 ,  C22C2200/02 ,  C22C2202/02 ,  H01F1/15366

Abstract: A magnetic core made of a mixed material including powder of an amorphous soft magnetic iron alloy and about 10% by volume or more of nonmagnetic inorganic powder, the amorphous soft magnetic iron alloy being expressed by the following composition: Fe100-a-b-x-y-z-w-tCOaNibMxPyCzBwSit wherein M is one or two or more elements selected from among Cr, Mo, W, V, Nb, Ta, Ti, Zr, Hf, Pt, Pd and Au, and a, b, x, y, z, w and t represent composition ratios satisfying 0 atom %≦x≦3 atom %, 2 atom %≦y≦15 atom %, 0 atom %≦z≦8 atom %, 1 atom %≦w≦12 atom %, 0.5 atom %≦t≦8 atom %, 0 atom %≦a≦20 atom %, 0 atom %≦b≦5 atom %, and 70 atom %≦(100-a-b-x-y-z-w-t)≦80 atom %.

Abstract translation: 由包含非晶软磁性铁合金粉末和约10体积％以上非磁性无机粉末的混合材料制成的磁芯，所述无定形软磁铁合金由以下组成表示：<β在线式 description =“In-line Formulas”end =“lead”？> Fe ＆lt;＆lt;＆lt;＆lt;＆lt;＆lt;＆lt;＆lt;＆lt;＆lt;＆lt; 其中M是选自Cr，Mo，W，V，Nb，Ta，Ti，Zr，Hf，Pt，Pd和Au中的一种或两种以上的元素，a， b，x，y，z，w和t表示满足0原子％<= x <= 3原子％，2原子％<= y <= 15原子％，0原子％<= z <= 8原子％ ，1原子％<= w <= 12原子％，0.5原子％<= t <= 8原子％，0原子％<= a <= 20原子％，0原子％<= b <= 5原子％ 70原子％<=（100-abxyzwt）<= 80原子％。

公开(公告)号：US07170378B2

公开(公告)日：2007-01-30

申请号：US10548286

申请日：2004-08-20

Applicant: Teruhiko Fujiwara ,  Akiri Urata ,  Akihisa Inoue

Inventor： Teruhiko Fujiwara ,  Akiri Urata ,  Akihisa Inoue

IPC: H01F27/02

CPC classification number: H01F1/15366 ,  H01F1/15308 ,  H01F3/14 ,  H01F17/062 ,  H01F27/027 ,  H01F27/292

Abstract: A high-frequency core is a molded body obtained by molding a mixture of a soft magnetic metallic glass powder and a binder in an amount of 10% or less in mass ratio. The powder has an alloy composition represented by a general formula (Fe1-a-bNiaCob)100-x-y-z(M1-pM′p)xTyBz (where 0≦a≦0.30, 0≦b≦0.50, 0≦a+b≦0.50, 0≦p≦0.5, 1 atomic %≦x≦5 atomic %, 1 atomic %≦y≦12 atomic %, 12 atomic %≦z≦25 atomic %, 22≦(x+y+z)≦32, M being at least one selected from Zr, Nb, Ta, Hf, Mo, Ti, V, Cr, and W, M′ being at least one selected from Zn, Sn, R (R being at least one element selected from rare earth metals including Y), T being at least one selected from Al, Si, C, and P). An inductance component includes the high-frequency core and at least one turn of winding wound around the core.

Abstract translation: 高频芯是通过以质量比为10％以下的量成型软磁性金属玻璃粉末和粘合剂的混合物而得到的成型体。 该粉末具有由通式（Fe-1-a-b）100-xyz表示的合金组成， （M 1-p M'p）x X 1 Z z / / SUB >其中0 <= a <= 0.30,0 <= b <= 0.50,0 <= a + b <= 0.50,0 <= p <= 0.5,1原子％<= x <= 5原子％ 原子％<= y <= 12原子％，12原子％<= z <= 25原子％，22 <=（x + y + z）<= 32，M为选自Zr，Nb，Ta， Hf，Mo，Ti，V，Cr和W，M'为选自Zn，Sn，R（R为至少一种选自含Y的稀土金属的元素）中的至少一种，T为选自Al ，Si，C和P）。 电感分量包括高频磁芯和缠绕在磁芯上的绕组的至少一圈。

公开(公告)号：US06784588B2

公开(公告)日：2004-08-31

申请号：US10357049

申请日：2003-02-03

Applicant: Nicholas J. DeCristofaro ,  Gordon E. Fish ,  Scott M. Lindquist ,  Carl E. Kroger

Inventor： Nicholas J. DeCristofaro ,  Gordon E. Fish ,  Scott M. Lindquist ,  Carl E. Kroger

IPC: H02K100

CPC classification number: H01F41/0226 ,  H01F1/15308 ,  H01F1/15333 ,  H01F1/15366 ,  H01F3/02 ,  H02K1/02 ,  Y10T428/12465

Abstract: A high efficiency electric motor has a generally polyhedrally shaped bulk amorphous metal magnetic component in which a plurality of layers of amorphous metal strips are laminated together adhesively to form a generally three-dimensional part having the shape of a polyhedron. The bulk amorphous metal magnetic component may include an arcuate surface, and preferably includes two arcuate surfaces that are disposed opposite to each other. The magnetic component is operable at frequencies ranging from about 50 Hz to about 20,000 Hz. When the motor is operated at an excitation frequency “f” to a peak induction level Bmax, the component exhibits a core-loss less than about “L” wherein L is given by the formula L=0.005 f (Bmax)1.5+0.000012 f1.5 (Bmax)1.6, said core loss, said excitation frequency and said peak induction level being measured in watts per kilogram, hertz, and teslas, respectively. Performance characteristics of the bulk amorphous metal magnetic component of the present invention are significantly better than those of silicon-steel components operated over the same frequency range.

Abstract translation: 高效电动机具有通常多面体形状的块状非晶金属磁性部件，其中多层非晶态金属条被粘合层压在一起以形成具有多面体形状的通常的三维部分。 块状非晶金属磁性部件可以包括弧形表面，并且优选地包括彼此相对设置的两个弧形表面。 磁性部件可在约50Hz至约20,000Hz的频率范围内操作。 当电动机以激发频率“f”运行到峰值感应电平Bmax时，组分表现出小于约“L”的铁芯损耗，其中L由公式L = 0.005f（Bmax）<1.5> + 0.000012 f <1.5>（Bmax）<1.6>，所述铁心损耗，所述激发频率和所述峰值诱导电平分别以瓦特/千克，赫兹和特斯拉计测。 本发明的块状非晶态金属磁性部件的性能特征明显优于在同一频率范围内工作的硅钢部件。