公开(公告)号：US11304536B2

公开(公告)日：2022-04-19

申请号：US16305894

申请日：2017-07-25

Applicant: AIRWEAVE INC.

Inventor： Taeko Kondo ,  Masakazu Kojima

IPC: B32B5/02 ,  B32B5/26 ,  B32B3/24 ,  B32B7/02 ,  A47C27/12 ,  A47G9/02 ,  A47D15/00 ,  A47C27/00 ,  A47G9/10 ,  B32B27/32 ,  B32B3/26 ,  B32B5/08 ,  B32B27/12 ,  B32B7/06 ,  A47C31/00 ,  B32B3/04 ,  A47C31/10 ,  A47C21/04

Abstract: A bedding includes: a cushion layer which is formed with a filament three-dimensional bonded member and which is breathable; a breathable water-repellent layer which is provided on the upper side of the cushion layer and which is breathable and water-repellent; and a breathable water-retentive layer which is provided on the upper side of the breathable water-repellent layer and which is water-retentive and is breathable during water retention.

公开(公告)号：US10889071B2

公开(公告)日：2021-01-12

申请号：US15578243

申请日：2016-09-14

Applicant: airweave inc.

Inventor： Masakazu Kojima ,  Masashi Fuchigami ,  Narutaka Makino ,  Akira Mizuno

IPC: B29C70/24 ,  D04H3/037 ,  D04H3/14 ,  D04H3/03 ,  D04H3/16 ,  B33Y40/00 ,  B33Y70/00 ,  B29C64/118 ,  B29K101/12

Abstract: In a device for manufacturing a filament three-dimensional bonded member includes: a molten filament supply device which supplies a plurality of molten filaments; a three-dimensional structure formation device which receives and then cools and solidifies the molten filaments so as to form a filament three-dimensional bonded member; and a controller which controls the molten filament supply device and the three-dimensional structure formation device, a hardness index measurement device is provided which measures the hardness index of the filament three-dimensional bonded member that is brought into a cooled state by the three-dimensional structure formation device, and the controller uses the information of the measurement of the hardness index measurement device that is fed back and thereby performs feedback control on at least one of the molten filament supply device and the three-dimensional structure formation device so as to reduce a variation in the hardness of the formed filament three-dimensional bonded member.

公开(公告)号：US10806272B2

公开(公告)日：2020-10-20

申请号：US16096340

申请日：2017-06-08

Applicant: AIRWEAVE Inc.

Inventor： Tsuyoshi Ando ,  Masakazu Kojima ,  Motokuni Takaoka

IPC: A47C27/00 ,  A47C27/12 ,  A47C31/00 ,  B32B5/26 ,  B32B5/22

Abstract: A mattress core material includes a plurality of flat cushion bodies stacked in a thickness direction thereof, including at least a first cushion body which becomes an upper part when using the mattress core material; and a second cushion body which becomes a lower part when using the mattress core material, the first and second cushion bodies including a three-dimensional filaments-linked structure, the first and second cushion bodies each including a high-density upper surface layer having high filament density, formed in an upper surface layer region; a high-density lower surface layer having high filament density, formed in a lower surface layer region; and a low-density elastic layer formed between the high-density upper surface layer and the high-density lower surface layer, the low-density elastic layer being lower in filament density than each high-density surface layer, a intermediate position in the thickness direction of the mattress core material in which the first and second cushion bodies are stacked as upper and lower parts in the thickness direction, respectively, the high-density intermediate layer having a function of distributing a vertically applied compressive stress, along a curvature of an interface between the first and second cushion bodies in the high-density intermediate layer.

公开(公告)号：US10766761B2

公开(公告)日：2020-09-08

申请号：US15577469

申请日：2016-05-26

Applicant: AIRWEAVE Inc.

Inventor： Masakazu Kojima ,  Masashi Fuchigami ,  Takahiro Matsuda

IPC: B68G7/02 ,  D04H3/037 ,  A47C27/12 ,  A47C31/12 ,  D04H3/16 ,  D06H1/02 ,  D06H7/02 ,  D04H3/03 ,  B68G7/04

Abstract: A manufacturing apparatus and manufacturing method for manufacturing a three-dimensional filaments-linked structure includes: divided weight information acquisition means which records divided weight information acquired by dividing weight distribution in a height direction of a person in a height axis direction, in correlation with a distance from a top of a head of the person; and three-dimensional linked structure formation means which tangles and fuses filaments of a thermoplastic resin material extruded from an extruder in a three-dimensional net shape, and forms a three-dimensional filaments-linked structure which is long in a product streaming direction, and the three-dimensional linked structure formation means includes filament density control means which controls filament density in the product streaming direction based on the divided weight information. As a result of the configuration, it is possible to promptly, reliably, and efficiently manufacture products with desired specifications for customers who request products with made-to-order specifications.